Page 1697 of 3229
Remove t he evaporat or pi pes.21.
22.
Remove t he evaporat or core.23.
Remove any debris from t he heat er core and evaporator corehousi ng.24.
Installation
All vehicles
Page 1698 of 3229
Apply t he foam s trips from t he service kit t o t heevaporator core.1.
Inst all t he evaporat or core.2.
Cut a s lot i n each s ide of t he service door t oaccommodat e t he heat er core and evaporat or corehousi ng.
3.
Page 1699 of 3229
Inst all t he s ervice door. Secure t he 4 cli ps.
Inst all t he 4 s crews .4.
Apply t he as phal t tape from the servi ce kit t o t he
s ervice replacement evaporator pipes .
5.
6. CAUTION: Make s ure that all openi ngs are s ealed. Us e new
blanking caps.
Remove t he TXV as sembl y from t he s ervice replacement evaporator
pipes .
6.
Guide the s ervi ce replacement evaporator pi pes t hrough t he
bulkhead s o that approximat ely 20mm is vi s ible in t he engine
compart ment.
7.
Inst all t he TXV capt ive clampi ng plat e.
8. 9.
NOTE: Ins t al l new O-ri ng seal s.
Inst all t he s ervice repl acement evaporat or pipes t o the
evaporator.
T orque: 5 Nm 9.
Page 1700 of 3229

Connect t he blower mot or el ect ri cal connector.
10.
11. NOTE: Ins tal l new O-ring seals .
Inst all t he TXV as sembl y.
T orque: 4 Nm 11.
12. NOTE: Ins tal l new O-ring seals .
Connect t he A/C pipes t o the TXV and ti ght en t he M6 nut .
T orque: 9 Nm 12.
Inst all t he RH floor cons ole ext ens ion.
13.
Inst all t he brake pedal as s embly.
T orque: 25 Nm 14.
Inst all t he brake pedal clevis pi n.
15.
Connect t he s toplamp swit ch and speed cont rol deact ivat or s wi tch
electrical connect ors .
16.
Secure t he wiring harnes s t o t he brake pedal bracket.
17.
Inst all t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removal
and Inst all at ion).
18.
Vehicles with automatic transm ission Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el (501-02 Front End Body Panel s, Removal and Ins tal lati on).
19.
Vehicles with manual transmission Inst all t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removal
and Inst all at ion).
20.
All vehicles Inst all t he dri ver l ower ai r bag modul e s upport bracket .
T orque: 7 Nm 21.
Inst all t he s teeri ng col umn.
Refer t o: Steeri ng Column (211-04 St eering Col umn, Removal and
Inst all at ion).
22.
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
23.
Page 1701 of 3229
General Procedures).
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
24.
Page 1702 of 3229
Publi s hed: 11-May-2011
Climate Control - Evaporator Temperature Sensor
Removal and Inst all ati on
Removal 1.
2.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1703 of 3229
Publi s hed: 11-May-2011
Climate Control - Heater Core
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03AEngine Cooli ng - I6 3.2L Petrol, General Procedures).
2.
Remove t he s el ect or lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat icTrans mi ss ion/Transaxle Ext ernal Cont rol s , Removal andInst all at ion).
3.
4.
Remove t he cowl s ide trim panel .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
5.
Page 1704 of 3229