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5. CAUTION: The O-ri ng s eal i s to be reus edunles s damaged.
Remove t he brake vacuum pump.
5.
Remove t he power s t eering pump support bracket.6.
Releas e t he power s t eering pump and ti e as ide7.
Page 706 of 3229
Remove t he acces sory dri ve bel t idl er pull ey.8.
9. CAUTION: The O-ri ng s eal i s to be reus edunles s damaged.
Remove t he cool ant pump inlet pipe.
9.
10. NOTE: Note t he different lengt hs of t he bol ts .
Remove t he ti ming cover.
10.
Remove and dis card t he gas ket .11.
Page 707 of 3229
Remove and dis card t he s eal.
12. 13. CAUTION: Mark the component s t o aid
i ns t allat ion.
• NOTE: Do not di sas s emble furt her i f the component is
removed for acces s onl y.
Remove t he gas ket and oil s qui rt jet.
13.
Installation 1. CAUTION: Make s ure that the component al igns wi th the
i ns t allat ion mark.
Inst all t he gas ket and oil s qui rt jet.
T orque: 6 Nm 1.
2. CAUTION: Make s ure that the component is correct ly locat ed
on t he locati ng dowels .
Inst all a new gas ket.
2.
Page 708 of 3229
3. CAUTION: Only ti ght en t he bolt s fi nger-t ight at
t his s t age.
Inst all t he bol ts as il lus trated.
3. 4. CAUTION: Make s ure that the area around t he
component i s cl ean and free of foreign mat eri al .
Ali gn t he ti ming cover.
Speci al Tool (s ): 303-1228 4.
Tight en the bol ts i n t he s equence il lus trated.
T orque: M8 25 Nm M7
16 Nm 5.
Page 709 of 3229
Inst all t he s eal t o t he s pecial t ool .
Speci al Tool (s ): 303-1227 Remove t he s eal guide.6.
7. CAUTION: Make s ure that the mati ng faces are
clean and free of corrosi on and foreign mat eri al .
Inst all t he s pecial t ool and s eal as s embly i nto
t he acces ory drive s haft . Inst all t he s eal .7.
8. CAUTIONS: A new O-ri ng s eal i s to be ins tal led.
Take extra care not t o damage t he s eal .
• NOTE: Lubri cat e t he new O-ri ng seal wi th cl ean engine coolant .
Inst all t he cool ant pump inlet pipe.
T orque: 10 Nm 8.
Inst all t he power s t eering pump and support bracket.
T orque: 25 Nm 9.
10. CAUTIONS: A new O-ri ng s eal i s to be ins tal led.
Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant.
Inst all t he brake vacuum pump.
T orque: 17 Nm 10.
Page 710 of 3229
Inst all t he acces sory dri ve bel t idl er pull ey.
T orque: 25 Nm 11.
Inst all t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2L
Petrol, Removal and Ins tall ati on).
12.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03A
Engine Cooli ng - I6 3.2L Petrol, General Procedures).
13.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.
Page 711 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Components Housing
Removal and Inst all ati on
Special T ool(s)
303-1232Gui de Pins
Removal
• NOTE: Take ext ra care when ali gning and refit t ing t he ti mi ng hous ing , as the s eals can eas il y be damaged .
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming chain and sprockets .
Refer t o: Timi ng Chai n (303-01A Engi ne - I6 3.2L Pet rol, Removaland Inst all at ion).
3.
Dis connect the front LH HO2S and rel eas e t he cli p.4.
Remove t he power s t eering pump support bracket5.
Page 712 of 3229
Releas e t he power s t eering pump.6.
7. CAUTION: Di scard the s eal.7.
Releas e t he power s t eering gear li ne.8.
Releas e t he cool ant rail.9.