2006 LAND ROVER FRELANDER 2 Repair Manual

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Page 2009 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Secure t he 3 eart h point s and s ecure t he harness cl ips t o t he vehi cl e
body.
T orque: 10 Nm 8.
Secure t he batt ery l ead to the bat tery terminal clamp.
T orque: 25 Nm 9.
Inst all t he

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LAND ROVER FRELANDER 2 2006 Repair Manual Inst all t he RH s econdary bul khead mount ing bracket.
T orque: 10 Nm 28.
Inst all t he inner plenum plat e and s ecure t he electrical connect or to
t he plat e.
29.
Connect t he heat ed s cree

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LAND ROVER FRELANDER 2 2006 Repair Manual Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2LPetrol, Removal and Ins tall ati on).
Inst all both headlamps .
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, R

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LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Wiring Harnesses -
Torque SpecificationsDescriptionNmlb-ft
Cyli nder head ground65
Ground cables107W iri ng harnes s s upport bracket bolt s107

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LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Wiring Harnesses - Wiring Harness
Des cript ion and Operat ion
Introduction
CAUTION: Do not us e any ot her heat s hrink s l eeve ot her t han t he approved gl ue li ned heat

Publi s hed: 11-May-2011
Wiring Harnesses - Wiring Harness
Des cript ion and Operat ion
Introduction
CAUTION: Do not us e any ot her heat s hrink s l eeve ot her t han t he approved gl ue li ned heat s hri nk s leeve menti onedin the repai r procedure.
The purpos e of thi s document is to promote qui ck and efficient minor repai r to harnes s connect ors or cabl es usi ngapproved methods and t he wiring harnes s repai r ki t. Repairs may only be made t o cables and connectors which have beenmechani cal ly, not electrically damaged. It al s o appl ies where t he whol e extent of t he damage can be cl early ident ified andrect ifi ed.
Care and neat nes s are es sent ial requirement s i n making a perfect repair.
Caution:
At t he ti me of t his first i s sue of t he Harnes s Repair Guide, do not approve repairs to any of the followi ng circuit s :
Any media orient at ed s yst em trans port net work harnes s es .Suppl ement res traint s ys t em (SRS) firing ci rcuit s (Ai r bags ).Link l ead as s embles , which are unique t o s afety crit ical ci rcuit s s uch as ant i-lock brake s ys tem (ABS) andt hermocouple ci rcuit s . An exampl e of thi s is the ABS wheel s peed sens ors wi th moulded connectors.4. Screened cables , leads and wiring harnes s (s ).
If any harness(s) w ith defective electrical connector terminals or wires from the above circuits are a concern, newcomponents must be installed.
Repair Kit
CAUTION: W here t he repair procedure i ndi cat es t hat a glue l ined heat shrink s leeve shoul d be appli ed, applys ufficient heat t o t he glue l ined heat s hrink t o mel t t he glue i n order to provide a water t ight seal . Do not over heat theglue l ined heat s hrink s l eeve s o t hat the wiri ng harnes s ins ulat ion becomes damaged.
The wiring harnes s repai r kit has been produced whi ch compris es :
Pre-terminat ed wiring harnes s (s ) of different s izes and t ypesThree s izes of butt s pli ce connectorsA s electi on of col ored cable i dent ificati on s leevesTwo s izes of glue l ined heat s hrink s l eevesCri mping pl iersA wi re cut ter and i ns ulat ion s t ri pperAn elect rical connector t ermi nal extract ion handle and ti ps
A s uit able heat s ource, for shrinking heat s hrink sl eeves wi ll be requi red.
The pre-ins ulated di amond gri p range of electrical connect or terminal s and in-line, butt s pli ce connectors cont ai ned wit hint he wiring harnes s repai r ki t are t he only acceptable product for t he repai rs of wi ri ng harness es . The but t connectors notonly grip t he wi re but als o the i nsul at ion, making a very s ecure joi nt.
If an elect rical connect or t erminal is not included i n t he wiring harnes s repai r ki t then approval for t he repair i s NOT gi venand in thes e circums t ances a new wiring harnes s mus t be i ns t alled.
Pre-Terminated Wiring Harness(s) and Butt Splice Connectors
All pre-t ermi nat ed wiring harnes s (s ) and but t spl ice connectors in the wi ri ng harness repair kit are cont ained i n bags whichcan be res ealed after us e. Each bag i s marked wi th the part number of t he it ems s t ored wi thin the bag. Each st oragecompartment i n t he wiring harnes s repai r kit is identi fi ed wit h t he corres pondi ng part number. Make s ure thatpre-terminat ed wiring harnes s (s ) and connectors are not mixed up it is advis abl e t o only open one bag at a ti me and t ores eal the bag s ecurely before opening another bag. Al s o, replace the bag in i ts mati ng part number compartment wi thint he cas e.
The pre-terminat ed wiring harnes s (s ) are suppli ed wit h t he i ns ulat ion i n one of t hree colors , red, blue or yell ow. The col orsdo not appl y t o any part icular ci rcuit but t o t he harness wire s ize. See the Rel at ions hip Table in t he Repair Met hod secti on.
Butt s pli ce connect ors are al so suppli ed wit h red, bl ue or yel low coveri ngs , which mus t be mat ched to the pre-t ermi nat edwiring harnes s i nsul at ion col or.
Pre-Termi nat ed W i ri ng Harnes s(s )

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LAND ROVER FRELANDER 2 2006 Repair Manual The il lus trati on s hows :
The pre-terminat ed wiring harnes s (s ) which are included i n t he wiring harnes s repai r ki tThe part number of the pre-t ermi nat ed wi ri ng harnessThe let ter s h

Page 2015 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual glue l ined heat s hrink s l eeve s o t hat the wiri ng harnes s ins ulat ion becomes damaged.
Two s izes of heat shrink s leeving are s uppl ied i n t he wiring harnes s repai r ki t. Each heat sh

glue l ined heat s hrink s l eeve s o t hat the wiri ng harnes s ins ulat ion becomes damaged.
Two s izes of heat shrink s leeving are s uppl ied i n t he wiring harnes s repai r ki t. Each heat shrink s leeve cont ains a seal antglue. Thes e must be us ed when connect ing wi ri ng harness (s) or el ect ri cal connector termi nal (s ) at all t imes . The s mall erdiamet er heat s hri nk sl eeve is t o be us ed wi th the red and blue but t spl ice connectors and t he larger diamet er sl eeve wit ht he yel low but t s pl ice connect ors .
For eas e and s peed, s ome of t he pre-terminat ed wiring harnes s (s ) may al ready have the ins ul ati on part ly s t ripped at t hes plice end. If t he repai r requires ins ul ati on to be s tripped from the cable, refer to the Relat ions hip Table for the correctlength of ins ul ati on to be s tripped.
The Pre-Termi nat ed W i ri ng Harnes s(s ) il lus trati on shows t he elect rical connector t ermi nal t ype, t he part number of thepre-terminat ed wiring harnes s and t he let ter of t he ext ractor t ip which mus t be us ed to ext ract t he elect rical connect ort ermi nal from the connect or hous ing. Addi ti onal ly, t hos e el ect ri cal connector t ermi nal (s ) which are gold are i dent ified, allothers are t herefore, ti nned and not gold.
W i ri ng Harnes s Cabl e Ident ificati on Sleeves
A s electi on of col ored s leeves are cont ai ned in the wi ri ng harness repair kit for maint ai ning t he wi ring harnes s cableidenti fi cat ion on the pre-t ermi nat ed wi ri ng harness . Place t he correct col ored s l eeve(s ) over the pre-t ermi nat ed wi ri ngharnes s ins ulati on as near to the el ect ri cal connector as pos si ble wi th the main wi ri ng harness cable col or neares t t o t heelectrical connect or.
For example, i f the original wi ring harnes s cable color i s pink wi th a black t race put the pi nk wiring harnes s cableidenti fi cat ion s l eeve on the pre-t ermi nat ed wi ring harnes s firs t foll owed by a bl ack s l eeve, and s lide bot h along t he wi ri ngharnes s cabl e to the el ect ri cal connector t ermi nal.
Extraction Handle and Tips
The extract ion handle, in conjuncti on wit h t he correct t ip, is used t o remove a t ermi nal from an electrical connect or. Eacht ip contained i n t he wiring harnes s repai r kit is marked wi th an identi fi cat ion l etter, A t o K inclus ive. Each t ip has beens pecial ly des igned t o extract a parti cul ar t ype of electrical connect or terminal. The us e of any other t ool i s notrecommended and is liabl e to caus e damage t o t he electrical connect or. The t ip i s fas t ened to t he handle by a screw whichholds t he ti p firmly yet all ows it to be eas il y repl aced.
Extract ion Handle and Ti ps
Insulation Stripper
The moving jaw has an adjus t er wheel which has a series of holes i n it . Turning the wheel and placing t he cabl e in themat chi ng si ze hole wi ll automat icall y adjus t the jaw t o t he correct pres s ure. Note that s ome wi ri ng harness (s ) may have aharder ins ulati on and s li ght adjus t ment of the wheel may be needed to make a clean st ri p but exerci se care not to damaget he wire.
Ins ulat ion St ri pper

Page 2016 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual By pres s ing t he outer edges of the wi ri ng harnes s cabl e length st op t oget her the adjus t er can be s l id up or down t he jaw.This decreas es or i ncreases t he l engt h by which t he wi

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