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Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Intake Manifold
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim andOrnament ati on, Removal and Ins tal lat ion).
2.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -TD4 2.2L Dies el, Removal and Inst all ati on).
3.
4. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
4.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
5.
6.
7.
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Remove t he air cleaner out let pipe.8.
Remove t he 2 l ower i ntake manifold bol ts .9.
Di sconnect t he MAP s ensor electrical connect or.10.
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Di sconnect t he thrott le body elect rical connector.11.
Di sconnect t he fuel purge l ine.12.
Di sconnect t he purge cont rol valve (PCV) elect ricalconnector.13.
Di sconnect t he fuel rai l press ure (FRP) s ens or electrical connect or.14.
Remove t he dips ti ck.15.
16. CAUTION: Be prepared to col lect es capingfluids .
Di sconnect t he cool ant bl eed hos e.
16.
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Releas e t he PAS fl uid reservoi r from t he bracket and ti eas ide.17.
Remove t he A/C li ne support bracket.18.
Remove t he cool ing fan module.19.
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Remove t he int ake mani fol d.20.
Di sconnect t he 2 i nt ake manifold module connect ors .21.
22. NOTE: Do not dis ass emble further if t he componenti s removed for acces s onl y.
Remove t he thrott le body.
22.
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Remove t he 2 i nt ake manifold modules .23.
Remove t he purge valve as s embl y.24.
Remove t he manifol d abs ol ute pres sure (MAP) s ens or.25.
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Remove and dis card t he i nt ake manifold gas ket s .
26.
Installation Clean t he component mat ing faces .
1.
Inst all t he gas kets .
2.
Inst all t he int ake mani fol d modules .
3.
Inst all t he MAP s ensor.
4.
Inst all t he purge valve as s embl y.
5. Inst all t he thrott le body and t ighten the s crews i n t he
s equence s hown.
T orque: 8 Nm 6.
Inst all t he inlet mani fold and ti ght en t he bolt s.
T orque: 16 Nm 7.
Inst all t he cool ing fan module.
8.
Connect t he cool ant bl eed hos e.
9.
Inst all t he PAS fl uid reservoi r in the bracket.
10.
Inst all t he dips ti ck.
11.
Connect and s ecure t he electrical connect ors .
12.
Inst all t he A/C li ne support bracket and ti ghten t he bolt .
13.
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T orque:
10 Nm Connect t he purge l ine.
14.
Inst all t he lower int ake manifol d bolt s .
T orque: 10 Nm 15.
Inst all t he air cleaner out let pipe.
16.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
17.
Inst all t he front unders hiel d.
18.
Inst all t he front towing eye cover.
19.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
20.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim and
Ornament ati on, Removal and Ins tal lat ion).
21.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
22.
Check and top-up the coolant.
23.