Page 825 of 3229
Stage 1:
Stage 2: 10. CAUTION: Make s ure t hat a new cranks haft
pull ey bol t is ins tall ed.
T orque: 70 Nm 82°10.
Installation 1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
To i nst all , revers e t he removal procedure.
1.
Page 826 of 3229
Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Front Seal
Removal and Inst all ati on
Special T ool(s)
303-1274Inst all er, Cranks haft Front Seal
303-1300Remover, Cranks haft Seal
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming bel t.
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
3.
Page 827 of 3229
4.
NOTE: Make s ure t hat the component i s ins t al led t o
t he posi ti on noted on removal .
4. Speci al Tool (s ):
303-1300 5.
Installation 1. CAUTION: Extreme cleanli nes s mus t be
exercis ed when handl ing t hese components .
Speci al Tool (s ): 303-1274 1.
2. CAUTIONS:
2.
Page 828 of 3229
Make s ure that t he component is cl ean, free of foreignmat eri al and l ubricant.
Make s ure that t hes e component s are ins tal led t o t he notedremoval posi ti on.
Inst all t he cranks haft key and s procket .
Inst all t he new t imi ng belt .
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.
Page 829 of 3229
Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Rear Seal
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
303-1271Inst all er, Seal
303-538Remover/Ins t al ler, Cranks haft Oi l Seal
308-615Remover, Seals
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Manual model s: Remove t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal andInst all at ion).
3.
Automat ic model s: Remove t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal andInst all at ion).
4.
Page 830 of 3229
5.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 303-538 ,
308-615 ,
100-012 5.
Installation 1. CAUTION: Take ext ra care not t o damage the
s eal.
Speci al Tool (s ): 303-1271 1.
Manual model s: Ins tall t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal and
Inst all at ion).
2.
Automat ic model s: Ins tal l t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal and
Inst all at ion).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Page 831 of 3229
Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Timing Cover
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he rel uct or ring.
Refer t o: Crankshaft Pos it ion (CKP) Sens or Ring (303-14B Elect ronicEngine Controls - TD4 2.2L Dies el, Removal and Ins tal lati on).
3.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
4.
5.
Page 832 of 3229
6.
T orque:
7 Nm 7.
T orque:
7 Nm 8.