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6.
Installation
To i nst all , revers e t he removal procedure.1.
Page 2090 of 3229
Publi s hed: 11-May-2011
Front End Body Panels - Secondary Bulkhead Center PanelTD4 2.2L Diesel
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
Remove t he plenum chamber.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
3.
4.
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5.
Releas e t he s econdary bulkhead cent er panel pad.
6. T orque:
10 Nm 7.
Page 2092 of 3229
8.
Installation
To i nst all , revers e t he removal procedure.1.
Page 2093 of 3229
Publi s hed: 11-May-2011
Front End Body Panels - Hood Latch Panel
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he headl amps .
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, Removaland Inst all at ion).
2.
3. NOTE: Do not dis ass embl e further if t he component i s removedfor acces s onl y.
Remove t he front impact sens ors .
Refer t o: Front Impact Severit y Sens or (501-20B Suppl ement alRes traint Sys t em, Removal and Inst all at ion).
3.
Remove t he front fenders .
Refer t o: Fender (501-02 Front End Body Panels , Removal andInst all at ion).
4.
Releas e and t ie as ide the power s teeri ng res ervoir.5.
Rel eas e t he wi nds hield washer res ervoi r fil ler neck.6.
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Releas e t he hood latches .7.
8.
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Releas e t he harness .
9. 10. W ARNING: Thi s s tep requi res t he aid of
another technician.
10. 11.
NOTE: Do not dis ass emble further if t he component
i s removed for acces s onl y.
11.
Installation Inst all t he headl amp bracket s .
T orque: 6 Nm 1.
Page 2096 of 3229
2. W ARNING: Thi s s tep requi res t he aid of anot her t echni ci an.
Inst all t he hood latch panel.
T orque: 24 Nm 2.
Secure t he electrical harnes s .
3.
Inst all t he radiat or mount ings .
T orque: 6 Nm 4.
Inst all t he hood latches .
T orque: 10 Nm 5.
Inst all t he winds hield was her res ervoir fil ler neck.
T orque: 6 Nm 6.
Inst all t he power s t eering flui d res ervoir.
7.
Inst all t he front impact sens ors .
Refer t o: Front Impact Severit y Sens or (501-20B Suppl ement al
Res traint Sys t em, Removal and Inst all at ion).
8.
Inst all t he front fenders .
Refer t o: Fender (501-02 Front End Body Panels , Removal and
Inst all at ion).
9.
Inst all t he headl amps .
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, Removal
and Inst all at ion).
10.