2006 LAND ROVER FRELANDER 2 Repair Manual

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Page 2609 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 1. Offer up and align t he new panel and clamp int o pos it ion, overlapping the old panel remaining on the vehicle. Saw cut through the new and old panels at the points where the MIG butt joints are

Page 2610 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 6. Remove the new panel. 7. Apply adhesive to the areas illustrated. 8. If necessary, renew the NVH element. 9. Apply sealer adhesive to the NVH element. 10. Offer up the new panel and clamp into posi

Page 2611 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 12. MIG braze the slots. 13. Dress the tack welds. 14. MIG weld the butt joint.

Page 2612 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 15. Install the fender mounting bracket, using the fender for alignment. 16. Dress all welded joints. 17. The installation of associated panels and mechanical components is the reverse of removal.

Page 2613 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011 Side Panel Sheet Metal Repairs - A-Pillar Reinforcement Removal and Installation Removal • CAUTIONS: The A-Pillar reinforcement is DP600, (Dual Phase steel) and must be MIG

Page 2614 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 4. NOTE: W here possible, holes should be drilled through the A-Pillar reinforcement and the A-Pillar inner panel, (note that the reinforcement panel is DP600, (Dual Phase), steel and a HSS drill bit

Page 2615 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 2. Dri l l t he ho l e s , no t a l re a d y ma d e o n re mo va l , re a d y f o r MI G plug welding. 3. Prepare the old and new panel joint surfaces. 4. Offer up the new panel and clamp into p

Page 2616 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 10. Dress all welded joints. 11. The installation of associated panels and mechanical components is the reverse of removal.
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