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Stage 1:
Stage 2: 5. W ARNING: Make sure t hat a new nut is
i ns t alled.
T orque: 60 Nm 5.
6.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
Compres s t he s pri ng and damper as s embly.
Speci al Tool (s ): 204-619 6.
7. W ARNING: Make sure t hat a new bolt i s
i ns t alled.
T orque: 45 Nm 60°7.
Part ial ly release the hal fs haft from the wheel knuckle.
Speci al Tool (s ): 205-857 8.
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9. CAUTION: Do not all ow halfs hafts to hang
uns upport ed at one end or joi nt damage will occur.
Part ial ly release the hal fs haft from the wheel knuckle.
9. 10. W ARNING: Make sure t hat a new lower arm
ball joi nt nut is i ns t alled. CAUTION: Make s ure that t he bal l joi nt bal l does
not rot ate.
T orque: 100 Nm 10.
Speci al Tool (s ):
205-754A 11.
12. CAUTION: Do not us e a hammer t o det ach t he
halfshaft from t he hub as sembl y, fail ure t o follow thi s
i ns t ructi on may resul t in damage t o t he halfshaft .
Remove t he hal fs haft from t he wheel knuckle.
12.
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13. W ARNING: Manual transmis s ion: Fl uid l oss is
unavoi dabl e, us e abs orbent cl oth or a cont ai ner t o
collect t he fl uid.
• NOTE: Petrol il lus trat ion shown, dies el us es s t uds
and nuts . The t orque figure i s t he s ame for al l model s.
T orque: 25 Nm 13.
Installation 1. CAUTIONS: Ins tall t he halfshaft nut finger ti ght .
Do not us e ai r tools to i nst all t he nut. Fail ure t o follow thi s
i ns t ructi on may resul t in damage t o t he component.
To i nst all , revers e t he removal procedure.
1.
Manual t rans mi ss i on vehi cl es onl y: Check and t op-up t he
t rans mis s ion flui d level.
Refer t o: Transmis s ion Flui d Level Check (308-03 Manual
Trans mi ss ion/Transaxle, General Procedures).
2.
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Publi s hed: 11-May-2011
Front Drive Halfshafts - Inner Constant Velocity (CV) Joint Boot
Removal and Inst all ati on
Special T ool(s)
303-D121Pull er, General Purpose
Removal
• NOTE: RH i nner const ant vel oci ty joint boot s hown, LH i s s imi lar.
Remove t he hal fs haft .
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removaland Inst all at ion).Refer t o: Front Halfs haft LH (205-04 Front Drive Hal fs haft s , Removaland Inst all at ion).
1.
2. NOTE: Dis card t he ret aining cl ips .2.
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3. CAUTION: Make s ure that fi li ngs and swarf donot enter t he component.3.
4. NOTE: Dis card t he ret aining cl ip.4.
Page 382 of 3229
Speci al Tool (s ):
303-D121 5.
Installation 1. CAUTION: Extreme cleanli nes s mus t be exercis ed when
handl ing t hese components .
Clean and i nspect the components for det eri orati on.
1.
Inst all t he inner CV boot ont o t he halfshaft .
2.
3. NOTE: Ins t al l a new retaini ng clip.
Inst all t he inner CV joi nt inner ont o t he halfshaft .
3.
4. CAUTION: Make s ure that thes e component s are ins tall ed t o
t he noted removal pos it ion.
Inst all t he inner CV joi nt out er ont o t he halfshaft.
4.
Pack the i nner CV joint wi th the grease suppli ed.
5.
6. NOTE: Ins t al l new ret aining cl ips .
Secure t he inner CV joi nt boot t o t he inner CV joint.
6.
Inst all t he hal fs haft .
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removal
and Inst all at ion).
Refer t o: Front Halfs haft LH (205-04 Front Drive Hal fs haft s , Removal
and Inst all at ion).
7.
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Publi s hed: 11-May-2011
Front Drive Halfshafts - Outer Constant Velocity (CV) Joint Boot
Removal and Inst all ati on
Special T ool(s)
303-D121Pull er, General Purpose
Removal
• NOTE: The outer cons t ant vel ocit y joint mus t not be removed from the s haft . The inner joi nt and boot have to beremoved t o all ow t he outer joi nt boot t o be replaced. The i nner and outer boots are s uppl ied t ogether as a kit .
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he hal fs haft .
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removaland Inst all at ion).Refer t o: Front Halfs haft LH (205-04 Front Drive Hal fs haft s , Removaland Inst all at ion).
2.
3. NOTE: Dis card t he ret aining cl ips .3.
4. NOTE: Dis card t he ret aining cli ps.4.
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5. CAUTION: Make s ure that fi li ngs and swarf donot enter t he component.5.
6. NOTE: Dis card t he ret aining cl ip.6.