2006 LAND ROVER FRELANDER 2 Repair Manual

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Page 745 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Remove t he cool ant expans i on tank.36.
Releas e t he dri ves haft from the t rans mi ss i on driveflange.37.
Di sconnect 2 heater hos es from t he bulkhead.38.

Page 746 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Support the engi ne.
General Equi pment: Powert rai n Jack
39.
40. W ARNING: Make sure t hat new nut s arei ns t alled.
Remove t he LH engine mount bracket .
40.
Remove t he LH engine mount.41.

Page 747 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual RH si de: Rel eas e t he engine mount .42.
W it h ass i st ance, careful ly remove the engi ne andt rans mis s ion.43.

Page 748 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Engine
Installation
General Equipment Powert rai n Jack W it h ass i st ance, careful ly i nst all t he engi ne and
t rans mis s ion.
General Equi p

Page 749 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Stage 1:
Stage 2:
T orque:
40 Nm Inst all t he cool ant expans i on tank.
T orque: 10 Nm 8.
Connect t he purge l ine.
9.
Connect t he engi ne compartment ground cables .
T orque: M8 25 Nm M6
1

Page 750 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Secure t he A/C and power s t eering l ines .
24.
Inst all t he A/C compress or.
T orque: 25 Nm 25.
Inst all t he A/C compress or, upper s upport bracket.
T orque: M10 45 Nm M8
25 Nm M6
10 Nm 26

Page 751 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Remove t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim andOrnament ati on, Removal and Ins tal lat ion).
38.
Connect t he batt ery ground cable and ins tall t

Page 752 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel -
Lubricants, Fluids, Sealers and AdhesivesDescriptionDescription and part number.
‘T’ joi nts - ladder frame to engi ne blocks ealantThree bond

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel -
Lubricants, Fluids, Sealers and AdhesivesDescriptionDescription and part number.
‘T’ joi nts - ladder frame to engi ne blocks ealantThree bond TB 1215J
Oi l pan to bl ock s ealantThree bond TB 1215J
Cams haft l adder s eal antLocti te 518 (8510302)
Engine Oi lSAE 5W -30 oils conforming to Ford W SS-M2C13B specificat ion or ACEA A1 orB1
C apacities
ItemCapacity (liters/pints/US quarts)
Dry fi ll i ncludi ng fi lt er6.5/11.4/6.7Service fil l5.9/10.4/6.2
Amount of oil required t o bri ng level from t he lower t o t he upper mark on t he dips tick1.5/2.6/1.6
C ylinder Head Gasket Selection
Piston ProtusionT hickness of Compressed GasketNumber of holes at ' a'Number of holes at 'b'0.55 to 0.60 mm1.25 ± 0.04 mm11
0.61 to 0.65 mm1.30 ± 0.04 mm22
0.66 to 0.70 mm1.35 ± 0.04 mm330.71 to 0.75 mm1.40 ± 0.04 mm44
'a' and 'b' = Thi ckness identi fi cat ion
General Specification
ItemSpecificationType2.2 l it re, i nl ine 4, t urbocharged and int ercool ed dies el engine, t win overheadcamshaft , 4 valves per cyl inder
Cyli nder arrangementInl ine 4Cyli nder numberi ngNo.1 from gearbox end
Bore - nominal85.0 mm (3.346 i n)
St roke96.0 mm (3.779 i n)Capaci ty2179 cm³ (132.9 in³)
Firing order1 - 3 - 4 - 2
Compres s ion rati o16.6:1Di recti on of rotat ionClockwi s e viewed at FEAD
Maximum permi s sable cyl inder headwarp0.03mm (0.00118 i n)
Maximum pow er
All markets except Bel gi um118 kW (160 ps ) @ 4000rpmBelgi um s peci fi cat ion110 kW (150 ps ) @ 4000rpm
Maximum t orque400 Nm (295 l b-ft ) @ 2000rpm
Engine oil pressure*:At 1750 rev/min1.6 bar/160 kPa/23 l b/i n²
At 4000 rev/min3.1 bar/310 kPa/45 l b/i n²
Balance shaft to crankshaftclearance**:
Mi ni mum0.01mm
Maximum0.07mm* Prior to checking the engine oil pressure, a road test of 6 miles (10 kilometres) must be carried out. Do notattempt to attain normal engine operating temperature by allowing the engine to idle.
**If the backlash betw een the balance shaft and crankshaft is less than 0.01 mm or greater than 0.07 mm then thebalance shaft assembly must be replaced.
Torque SpecificationsDescriptionNmlb-ft
Acces s ory drive belt i dler bol t4835
Acces s ory drive belt t ensi oner bolt4835Camshaft pulley bolt
St age 12015
St age 260°60°Cams haft t imi ng belt cover bolt s65
Cams haft t imi ng chai n t ens ioner bolt s75
Crankshaft pulley bolt:St age 17052
St age 260°60°
Cranks haft rear s eal retai ner pl at e97Coolant outl et el bow97
Cyli nder head bolt sAA
Di ps t ick t ube bol t107Engine i ns ulat or lower11081
Engine i ns ulat or lower heat s hiel d107
Engine i ns ulat or lower li nk bracket s11081Engine i ns ulat or upper11081

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