2006 LAND ROVER FRELANDER 2 Repair Manual

timing belt set clock transmission child restraint trunk headlight aiming

Load previous 8 pages

Page 2601 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual (501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
17. Remove the front safety belt retractor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Safety Belt

Page 2602 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 27. Saw cut the old panel at the B-Pillar, as illustrated,
observe the measurements to allow access to the B-Pillar
re i nf o rce me nt .
28. Mill out the spot welds.
29. Se p a ra t e t he j o i nt

Page 2603 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 3. Saw cut t hrough t he new and old panels at t he B-Pillar,
where the MIG butt joint is to be made.
4. Remove the new panel and the old remnants.
5. NOTE: MIG slots should be installed in accorda

Page 2604 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 8. Apply sealer adhesive to the NVH element at the A-Pillar.
9. Apply sealer adhesive to the NVH element at the B-Pillar.
10. Apply adhesive to the A-Pillar as illustrated.
11. Offer up the new panel

Page 2605 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 13. MIG braze the slots.
14. Dress the tack welds.
15. MIG weld the butt joint at the upper B-Pillar.

Page 2606 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 16. MIG weld the butt joints at the A-Pillar and rocker panel.
17. Dress all welded joints.
18. The installation of associated panels and mechanical
components is the reverse of removal.

Page 2607 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - A-Pillar Outer Panel
Removal and Installation
Removal
CAUTION: The A-Pillar outer panel must be MIG slot brazed to the reinforcement, which is

Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - A-Pillar Outer Panel
Removal and Installation
Removal
CAUTION: The A-Pillar outer panel must be MIG slot brazed to the reinforcement, which is DP600, (Dual Phase steel).
MIG plug we lds / spot we lds, must not be used.
• NOTE: The A-Pillar outer panel is serviced as a separate weld-on panel. The fender mounting bracket is serviced
separately.
• NOTE: There are NVH elements attached inside this panel; they are not serviced on the new panel. If damaged, new
element(s) will be required.
1. The A-Pillar out er panel is replaced in conjunct ion wit h:
Front bumper cover
Hood
Front fender
Front door
Instrument panel
Windshield glass
Headliner
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the hood.
4. Remove the front fender.
5. Remove the front door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Door
(501-03 Body
Closures, Removal and Installation).
6. Remove the headliner.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Headliner - Vehicles
Without: Tilting Roof Opening Panel (501-05 Int eri or Tri m and
Ornamentation, Removal and Installation) /
Headliner - Vehicles With: Tilting Roof Opening Panel
(501-05
Int erior Trim and Ornamentat ion, Removal and Installat ion).
7. Re move t he i ns t rume nt pa ne l .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Instrument Panel - TD4
2.2L Di es el (501-12 Ins t rument Panel and Cons ole, Removal
and Installation).
8. Remove the windshield glass.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Windshield Glass
(501-11
Glass, Frames and Mechanisms, Removal and Installation).
9. Remove t he upper and l ower door hi nges from t he pi l lar, 4 x
bolts.
10. Re mo ve t he ro cke r p a ne l i nne r t ri m.
11. Re mo ve t he s i d e a i r curt a i n mo d ul e .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Si d e A i r Curt a i n Mo d ul e
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
12. Remove the front wheel and tire.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
13. Remove the rocker panel outer moulding.
14. Release and lay aside the front carpet section.
15. Re mo ve t he re a r ca rp e t s e ct i o n.
16. Remove the roof moulding, front and rear sections.
17. Release and lay aside the wiring harness along the A-Pillar
i nne r a nd i nne r ro cke r p a ne l .
18. Release and lay aside the insulating material at the inner
bulkhead.

Page 2608 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 19. Remove the fender mounting bracket:
Mil l out 3 s pot welds . If not re-us i ng t he mount ing t he
upper spot weld does not have to be removed.
Separate the mounting from the A-Pillar.
Retain

Load next 8 pages

Page: < prev 1-10 ... 2569-2576 2577-2584 2585-2592 2593-2600 2601-2608 2609-2616 2617-2624 2625-2632 2633-2640 ... 3232 next >

spare wheel engine coolant warning lights fuel pressure manual radio set deactivate airbag