Page 545 of 3229
Publi s hed: 11-May-2011
Power Steering - Power Steering Pressure TestTD4 2.2L Diesel
General Procedures
Special T ool(s)
211-011-01Valve Bl ock, Power Steeri ng Pres s ure Tes t
211-011-02Hos e, Power St eering Press ure Tes t
211-011-12Adapter, Power St eering Press ure Tes t
211-287Hos e and Gauge, Power St eering Pres s ure Tes t
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
3. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
3.
Page 546 of 3229
4.
Remove and dis card t he 2 cable ti es .5.
6.
7. CAUTION: Di scard fl ui d s iphoned from t he power st eeri ngs yst em.
Siphon t he fl uid from t he power s t eering res ervoi r.
7.Pos it ion an abs orbent cl oth t o coll ect fluid s pi ll age.8.
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9. CAUTION: Before dis connecti ng or removing t he
component s, make sure t he area around t he joi nt faces
and connecti ons are clean. Plug open connecti ons to
prevent cont aminati on.
• NOTE: Some flui d s pill age is i nevi table during t his
operat ion.
• NOTE: Care mus t be taken t o avoid contami nat ion of
t he acces sory dri ve bel t.
Di sconnect t he power s t eering hi gh-pres s ure pi pe
union.
9.
Inst all t he O-ring seal. Inst all t he s pecial t ool s.
Speci al Tool (s ): 211-011-12 ,
211-011-02 ,
211-011-02 ,
211-011-01 ,
211-287 Tie the press ure gauge as ide under t he hood.10.
11. CAUTION: Only us e new fl uid from a s ealed container.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
11.
Connect t he batt ery ground cable.
12.
13. NOTE: Make sure t he s teeri ng components and tes t equi pment
are free from leaks .
• NOTE: Mai nt ain the maxi mum flui d level during t he t est .
• NOTE: Make s ure the s t eering i s i n the st rai ght ahead pos it ion. W it h the tes t val ve open s tart the engine. Turn the s t eering full y lock t o lock, st op t he engi ne.
Top-up t he power st eeri ng fl uid reservoi r.13.
For power s t eering press ures , refer to the s t eering s peci fi cat ion
s ect ion.
Refer t o: Specificati ons (211-02 Power Steering, Specificati ons ).
14.
15. CAUTION: Do not hold st eering at full l ock for longer t han
15.
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10 s econds .
W it h the engi ne at idle, s lowl y turn t he s teeri ng wheel and
hold on full l ock. Record t he pres s ure readi ng.
Repeat t he above procedure for t he other s ide. Record t he pres s ure readi ng.16.
W it h the engi ne at idle, rel ease the s t eering wheel. The press ure
s houl d be, at or bel ow, the pres s ure specified.
17.
Pres s ure out si de t hi s t olerance, i ndicat es a fault .
18.
19. CAUTION: Pump damage wi ll occur if t he t est valve is
clos ed for l onger peri ods .
To det ermi ne if t he fault is i n t he st eeri ng pump or the st eeri ng
rack, clos e the tes t val ve for a maxi mum of 5 s econds.
19.
If the press ures recorded fal l out s ide t he given values, replace the
power st eeri ng pump.
20.
If the maxi mum pump pres sure i s correct, t hen s uspect the power
s teering rack.
21.
22. CAUTION: Dis card flui d s iphoned from t he power st eeri ng
s yst em.
On compl et ion of t he t est s t op the engi ne, dis connect t he bat t ery
ground cable and s i phon t he fluid from t he power st eering res ervoir.
22.
Di sas s emble t he t es t equipment .
23.
Clean t he component mat ing faces . Inst all a new O-ring s eal.
Connect t he high-press ure li ne to the power s teeri ng pump.
T orque:
22 Nm 24.
Secure t he power s t eering hi gh pres s ure pi pe support bracket.
25.
Secure t he fuel li nes to the power s teeri ng high press ure pipe wi th
new cable t ies .
26.
Inst all t he turbocharger int ake tube.
27.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
28.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
29.
30. CAUTION: Only us e new fl uid from a s ealed container.
Refi ll and bleed t he power st eeri ng.
30.
Page 549 of 3229
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -General Informat ion, General Procedures ).
Page 550 of 3229
Publi s hed: 11-May-2011
Power Steering - Power Steering Pressure TestI6 3.2L Petrol
General Procedures
Special T ool(s) 211-011-01
Valve Bl ock, Power Steeri ng Pres s ure Tes t 211-011-02
Hos e, Power St eering Press ure Tes t 211-011-11
Hos e, Power St eering Press ure Tes t 211-287
Hos e and Gauge, Power St eering Pres s ure Tes t 211-313
Adapter, Power St eering Press ure Tes t 211-325
Adapter, Power St eering Press ure Tes t
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he air cleaner hous ing.
2.
Page 551 of 3229

Refer t o:
Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
3. CAUTION: Di scard fl ui d s iphoned from t he power st eeri ng
s yst em.
Siphon t he fl uid from t he power s t eering res ervoi r.
3.
Pos it ion an abs orbent cl oth t o coll ect fluid s pi ll age.
4. 5. CAUTION: Before di s connect ing or removi ng
the component s , make s ure t he area around the joint
faces and connect ions are clean. Pl ug open
connect ions t o prevent cont aminat ion.
• NOTE: Some fluid spi llage i s inevit able duri ng t hi s
operati on.
• NOTE: Care mus t be t aken to avoi d cont aminat ion of
the acces s ory drive belt .
Dis connect the power s teeri ng high-press ure pipe
uni on.
5.
Inst all t he O-ring seal. Inst all t he s pecial t ool s.
Speci al Tool (s ): 211-313 ,
211-011-02 ,
211-011-11 ,
211-011-01 ,
211-287 ,
211-325 Tie the press ure gauge as ide under t he hood.6.
7. CAUTION: Only use new fl uid from a s ealed container.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
7.
Connect t he batt ery ground cable.
8.
9. NOTE: Make s ure t he s teeri ng component s and tes t equipment
are free from leaks .
• NOTE: Mai nt ain the maxi mum flui d level during t he t est .
• NOTE: Make s ure the s t eering i s i n the st rai ght ahead pos it ion. W it h the tes t val ve open s tart the engine. 9.
Page 552 of 3229

Turn the s t eering full y lock-t o-l ock, s top t he engine.
Top-up t he power st eeri ng fl uid reservoi r.
For power s t eering press ures , refer to the s t eering s peci fi cat ion
s ect ion.
Refer t o: Specificati ons (211-02 Power Steering, Specificati ons ).
10.
11. CAUTION: Do not hold st eering at full l ock for longer t han
10 s econds .
W it h the engi ne at idle, s lowl y turn t he s teeri ng wheel and
hold on full l ock. Record t he pres s ure readi ng.11.
Repeat t he above procedure for t he other s ide. Record t he pres s ure readi ng.12.
W it h the engi ne at idle, rel ease the s t eering wheel. The press ure
s houl d be, at or bel ow, the pres s ure specified.
13.
Pres s ure out si de t hi s t olerance, i ndicat es a fault .
14.
15. CAUTION: Pump damage wi ll occur if t he t est valve is
clos ed for l onger peri ods .
To det ermi ne if t he fault is i n t he st eeri ng pump or the st eeri ng
rack, clos e the tes t val ve for a maxi mum of 5 s econds.
15.
If the press ures recorded fal l out s ide t he given values, replace the
power st eeri ng pump.
16.
If the maxi mum pump pres sure i s correct, t hen s uspect the power
s teering rack.
17.
18. CAUTION: Dis card flui d s iphoned from t he power st eeri ng
s yst em.
On compl et ion of t he t est s t op the engi ne, dis connect t he bat t ery
ground cable and s i phon t he fluid from t he power st eering res ervoir.
18.
Di sas s emble t he t es t equipment .
19.
Clean t he component mat ing faces . Inst all a new O-ring s eal.
Connect t he high-press ure pipe union t o t he power st eeri ng
pump. T orque:
25 Nm 20.
Inst all t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
21.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
22.