2006 LAND ROVER FRELANDER 2 Repair Manual

jump start terminals roof towing fuel reserve clock setting headlight bulb

Page 2553 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 8. MIG weld the but t joint .
9. Dres s all welded joint s.
10. The ins tall ati on of as s oci ated panels and mechanicalcomponent s is t he reverse of removal.

Page 2554 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Front End Sheet Metal Repairs - Suspension Top Mount
Removal and Inst all ati on
Removal
• NOTE: The s uspens ion t op mount is s ervi ced as a s eparate wel d-on panel.

Publi s hed: 11-May-2011
Front End Sheet Metal Repairs - Suspension Top Mount
Removal and Inst all ati on
Removal
• NOTE: The s uspens ion t op mount is s ervi ced as a s eparate wel d-on panel.
• NOTE: The s ervice panel is not ful ly wel ded.
• NOTE: The panel i s s erviced les s i ts wel d s t uds
1. The sus pens i on top mount i s repl aced i n conjunct ion wi th:
Front bumper cover
Front bumper armature
Hood
Hood lat ch panel
Both front fenders
Fender apron upper panel
Fender apron panel
Ins t rument panel
• NOTE: It is al so neces sary t o remove t he engine and s us pens ion as an as s embly.
2. For addit ional informati on rel at ing to this repair procedurepleas e s ee t he foll owing:For addi ti onal informat ion, refer t o: Body and Frame (501-26Body Repai rs - Vehi cl e Speci fic Informat ion and ToleranceChecks , Descripti on and Operat ion) /Standard W orks hop Practi ces (100-00 General Informat ion,Des cript ion and Operat ion).
3. Remove the fender apron panel.For addi ti onal informat ion, refer t o: Fender Apron Panel(501-27 Front End Sheet Met al Repairs , Removal andIns t allat ion).
4. Remove the i nst rument panel.For addi ti onal informat ion, refer t o: Ins t rument Panel - TD42.2L Di esel (501-12 Ins t rument Panel and Cons ole, Removaland Ins t allat ion).
5. Remove the rocker panel i nner t ri m panel.
6. Remove the B-pill ar lower trim panel .For addi ti onal informat ion, refer t o: B-Pi ll ar Lower Tri m Panel(501-05 Int eri or Trim and Ornament ati on, Removal andIns t allat ion).
7. Remove the engine and front s uspens ion as an as s embly.
8. RH Side: Remove t he pedal box.
9. RH Side: Remove t he brake mas ter cylinder.For addi ti onal informat ion, refer t o: Brake Mas t er Cyli nder(206-06 Hydraulic Brake Actuati on, Removal and Ins t al lat ion).
10. Rel eas e and l ay as ide t he carpet and ins ul ati ng mat erial att he inner bul khead.
11. Rel eas e and l ay as ide t he wiring harnes s .
12. Mil l out t he s pot wel ds.

Page 2555 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 13. Separat e t he joi nt s and remove the ol d panel .
Installation
1. Prepare and MIG pl ug weld the new panel in the areai llus t rated, where it i s not full y welded.
2. Prepare t he old and ne

Page 2556 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 6. Ins t al l weld s t uds .
7. Dres s all welded joint s.
8. The ins tall ati on of ass ociated panels and mechanicalcomponent s is t he reverse of removal.

Page 2557 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Front Side Member Section
Removal and Installation
Removal
• NOTE: The front side member section is cut from the front side member service pa

Page 2558 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 11. Saw cut the old panel at the point illustrated.
12. Separate the joints and remove the old panel.
Installation
1. Saw cut the new section from the service panel, ensure the
cut is made to align wi

Page 2559 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 5. W ith panels clamped into position:
1. Tack weld the butt joint.
2. MIG pl ug wel d.
6. Dress the tack welds.
7. MIG weld the butt joint.
8. Dress all welded joints.
9. The installation of associat

Page 2560 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Panel
Removal and Installation
Removal
• NOTE: The fender apron panel is serviced as a separate weld-on panel. It is an assembly

Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Panel
Removal and Installation
Removal
• NOTE: The fender apron panel is serviced as a separate weld-on panel. It is an assembly of the fender apron panel
reinforcement, fender apron lower panel and fender apron panel front extension.
• NOTE: The panel is serviced less its weld studs
1. The fender apron panel is replaced in conjunction with:
Front bumper cover
Hood lat ch panel
Both front fenders
Fender apron upper panel
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the fender apron upper panel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Fender Apron Upper Panel
(501-27 Front End Sheet Met al Re pai rs , Removal and
Installation).
4. L H Si d e : Re mo ve t he a i r cl e a ne r.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Air Cleaner
(303-12A
I nt a ke A i r Di s t ri b ut i o n a nd Fi l t e ri ng - I 6 3. 2L P e t ro l , Re mo va l
and Installation).
5. LH Side: Remove the air intake pipe.
6. LH Side: Remove the bat tery t ray.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Battery Tray
(414-01
Battery, Mounting and Cables, Removal and Installation).
7. LH Side: Remove the engine lower support insulator.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Engine Lower Support
Insulator (303-01A Engi ne - I6 3.2L Pet rol, Removal and
Installation).
8. LH Side: Release the battery junction box and position aside.
9. RH Side: Drain the cooling system.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Cooling Sys tem Draining,
Filling and Bleeding (303-03A Engine Cooling - I6 3.2L Petrol,
General Procedures ).
10. RH Side: Evacuate the A/C system.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Air Conditioning (A/C)
System Recovery, Evacuation and Charging (412-00 Cl i mat e
Co nt ro l Sys t e m - Ge ne ra l I nf o rma t i o n, Ge ne ra l P ro ce d ure s ).
11. RH Si d e : Re mo ve t he p o we r s t e e ri ng re s e rvo i r.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : P o we r St e e ri ng Fl ui d
Res ervoi r (211-02 Power St eeri ng, Removal and Ins t al lat i on).
12. RH Side: Release the coolant expansion tank and position
aside.
13. RH Side: Remove the engine mounting bracket.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Engine Mount RH
(303-01A
Engine - I6 3.2L Petrol, Removal and Installation).
14. RH Side: Remove the windshield washer reservoir.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Windshield Washer
Res ervoi r (501-16 W i pers and W as hers , Removal and
Installation).
15. RH Side: Remove the fender apron A/C pipes.
16. Remove the shock absorber and spring assembly.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Sho ck A b s o rb e r a nd Sp ri ng
Assembly (204-01 Front Sus pens i on, Removal and
Installation).
17. Release and lay aside the wiring harness.

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