2006 LAND ROVER FRELANDER 2 Repair Manual

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Page 777 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-Dual mas s flywheel2-Clut ch fricti on plate face
3-Clut ch cover locat ing dowel (3 off)
4-Engi ne ti mi ng special t ool l ocati on5-Bolt (8 off)
The dual mas s f

Page 778 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-Exhaus t camshaft pul ley2-Cams haft ti mi ng chain
3-Exhaus t camshaft drive gear
4-Exhaus t camshaft5-Int ake camshaft
6-Int ake camshaft drive gear
7-Timi ng chai n

Page 779 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
A-Hydraul ic t ensi oner - retai ned pos it ionB-Hydraul ic t ensi oner - releas ed pos i ti on
1-Exhaus t cams haft
2-Int ake cams haft3-Camshaft ti ming chain
4-Upper chai

Page 780 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-Timing chain colored li nk2-Cams haft t imi ng chai n
3-Intake cams haft ti ming mark
4-Intake cams haft dri ve gear5-Exhaus t cams haft dri ve gear
6-Exhaus t cams haf

Page 781 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-Rear ti ming belt cover2-Upper t iming belt cover
3-Lower t iming belt cover
4-Screw (9 off)A 1-piece rear and 2-pi ece front t iming belt cover enclos es the cams ha

Page 782 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-High Press ure (HP) fuel i njector (4 off)2-Struct ural camshaft cover
3-Exhaus t cams haft
4-Hydraulic las h adjus ter and rol ler finger rocker (16 off)5-Spl it t aper

Page 783 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 12-Int ake val ve (8 off)
13-Glow pl ug (4 off)
14-Cyl inder head bol t (10 off)15-Int ake cams haft
16-Cyl inder head front oi l seal
Cylinder Head and Structural Camshaft Cover
ItemPart NumberDescr

Page 784 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual The cyl inder head and st ructural cams haft cover are manufactured to form mat ing parts . The part s are mil led i n a si ngl eoperati on and accurat ely pos it ioned wi th 2 alignment s leeves.

The cyl inder head and st ructural cams haft cover are manufactured to form mat ing parts . The part s are mil led i n a si ngl eoperati on and accurat ely pos it ioned wi th 2 alignment s leeves. The 2 components mus t al ways be ins tall ed t oget her, andnot renewed as s eparate component s . The cyl inder head and cams haft cover are s eal ed to each ot her during manufact urewit h a gas ket and s ili cone bas ed s eal ant, and are s ecured wit h 27 bolt s . An oil s eal i nst all ed at the front of t he cyl inderhead provides s eal ing of t he exhaus t camshaft hous ing. The open port s at the rear of the cyli nder head are sealed wit ht he vacuum pump and hi gh-pres s ure fuel pump s eal ing rings .
Two ali gnment sl eeves correct ly l ocat e t he cyl inder head and gas ket to t he cylinder block. The cyli nder head is secured t ot he cyl inder bl ock wit h 10 deep-s eat ed bolt s .
• NOTE: The cyl inder head bol ts are not acces si ble wit h the st ruct ural cams haft cover i nst all ed.
• NOTE: The cyl inder head is not t o be reworked.
The cyl inder head is manufact ured from al uminum alloy, havi ng valve s eats and guides made of s i nt ered st eel. Thecyl inder head is precis ely machi ned and mil led t o i ncorporate t he 4 combus ti on chambers, cams haft l ower beari nghous i ngs , oil drill ings and cool ant gal leri es, and t he air i ntake, val ve ti ming and fuel sys t em component bores andhous i ngs .
The desi gn of the cyli nder head maximizes air flow and s wi rl i n the combus ti on chambers. The 2 int ake val ve seat s aremachined wit h rais ed profil es that act to promote swi rl of t he int ake ai r fl ow. Combined wit h t he acti on of the i ntakemanifold heli cal port , t he s wirl effect of the 2 int ake port profi les al lows t he air and i nject ed fuel t o complet el y mi x, andreach t he outer edge of the combus ti on chamber.
The s truct ural camshaft cover is manufact ured from alumi num all oy, and i s machined on t he upper s urface wit h t hecamshaft upper bearing hous ings . The cover is al so formed wi th 4 int ake ai r fi ll ing t racts , fuel i nject or bores and ori fi cesfor t he cyl inder head cover PCV components . The i nt ake air t racts join the i ntake air mani fold to the cyli nder head int akefi ll ing port s .
The cyl inder head al s o provides t he mounti ng locati ons for the foll owing:
Front engi ne mounti ngFront and rear engine l ifti ng eyesInt ake and exhaus t manifol dsEGR valve and coolerFuel fil ter s upport bracketThermal cont rol moduleVacuum pump and high-press ure fuel pump.
Cylinder Head G asket
ItemPart NumberDescription
1-Engi ne type i dent ificati on
2-Gas ket thi cknes s identi fi cat ion3-Gas ket thi cknes s identi fi cat ion
The cyl inder head gas ket is made from l aminated metal and is avail abl e i n 4 di fferent thickness es . Lugs formed on thes ide of t he gasket are 'dot' marked to i dent ify t he engi ne t ype, and t he thi ckness of t he gas ket i nst all ed. A new gasket iss elect ed bas ed on t he pis ton protrusi on meas urement from t he cyl inder block.
For furt her det ail s on cyl inder head gas ket sel ect ion, refer t o t he rel evant Servi ce Repair Procedures (SRP) manual .
Camshafts

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