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Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Cooling
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the aut omati c transmis s ion cool ing s ys tem, refer t o t he relevant Descripti on and Operat ions ect ion i n t he works hop manual .REFER to: Trans mi ss i on Cool ing (307-02 Trans mi ss ion/Transaxle Cool ing, Descripti on and Operat ion).
Inspection and Verification
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for s ys tem int egrit y and obvi ous s igns of mechanical damage.2.
Visual Inspection
Mechanical
Feed and ret urn t ubesConnect ions t o the aut omati c t ransmis s ion and t he automat ic t rans mis s ion flui d cool erAutomat ic trans mi ss i on fl uid l evel
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart.4.
Symptom Chart
ConditionPossible CauseAction
Over heat ing of t heautomat ict rans mis s ion
Obs truct ion i n t he automat ict rans mis s ion fluid cool erFl us h out t he automat ic t rans mi ss ion fl ui d cool er wit hnew aut omati c t rans mis s ion fluidIf t he fl ushi ng is uns ucces sful, ins t al l a new cooler.REFER t o: Transmis s ion Flui d Cooler - I6 3.2L Petrol(307-02 Trans mi ss i on/Trans axl e Cooling, Removal andIns tall ati on) /Trans mi s si on Fluid Cool er - TD4 2.2L Di es el (307-02Trans mi s si on/Trans axl e Cooli ng, Removal andIns tall ati on).
Over heat ing of t heautomat ict rans mis s ion
Obs truct ion i n t he automat ict rans mis s ion fluid tubesFl us h out t he automat ic t rans mi ss ion fl ui d cool er tubeswit h new automat ic t rans mi ss i on fl ui dIf t he fl ushi ng is uns ucces sful ins tall new aut omati ct rans mi ss i on fl ui d cooler tubes
Loss of aut omati ct rans mis s ion flui dConnect ions to the aut omati ct rans mis s ion and t he automat ict rans mis s ion fluid cool er
Check t he int egrit y of tubes , connect ions and s ealsCheck t he torque of t he t ube fi xi ngs.REFER t o: Specificati ons (307-02Trans mi s si on/Trans axl e Cooli ng, Speci fi cat ions ).
Loss of aut omati ct rans mis s ion flui dLeak at aut omati c t ransmis s ion fluidcool erCheck t he int egrit y of tubes , connect ions and s ealsCheck t he torque of t he t ube fi xi ngs.REFER t o: Specificati ons (307-02Trans mi s si on/Trans axl e Cooli ng, Speci fi cat ions ).Check for aut omat ic trans mi s si on fl uid contami nat ionof t he engine cool ant. Inst all new cooler as required.REFER t o: Transmis s ion Flui d Cooler - I6 3.2L Petrol(307-02 Trans mi ss i on/Trans axl e Cooling, Removal andIns tall ati on) /Trans mi s si on Fluid Cool er - TD4 2.2L Di es el (307-02Trans mi s si on/Trans axl e Cooli ng, Removal andIns tall ati on).
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Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Fluid CoolerI6 3.2L Petrol
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01Automat ic Transmis si on/Trans axl e, General Procedures ).
3.
Clamp the relevant hos es , to mini mis e t he cool ant los s.4.
5. CAUTION: Be prepared to col lect escapingcool ant.
Di sconnect t he 2 t rans mis s ion flui d cool er coolanthos es .
5.
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Releas e t he aut omat ic t rans mis s ion flui d cool er.6.
7. CAUTIONS:
Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed.
Di s card the seals .
• NOTE: Do not di sas s emble furt her i f the component isremoved for acces s onl y.
Remove t he transmis si on fluid cooler.
7.
8. NOTE: Do not dis ass embl e further if t he componenti s removed for acces s onl y.8.
Installation
Inst all t he fl uid cooler hoses .1.
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Connect and s ecure t he cool ant hos es.
2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Refi ll t he transmis s ion wi th flui d.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01
Automat ic Transmis si on/Trans axl e, General Procedures ).
5.
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Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Fluid CoolerTD4 2.2L Diesel
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - TD4 2.2L Dies el (307-01 Automat ic Trans mi s si on/Trans axl e, General Procedures ).
3.
Clamp the relevant hos es , to mini mis e t he cool ant los s.
4. 5. CAUTION: Be prepared to col lect escaping
cool ant.
Di sconnect t he 2 t rans mis s ion flui d cool er coolant
hos es .
5.
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Releas e t he aut omat ic t rans mis s ion flui d cool er.
6. 7.
CAUTIONS: Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed.
Di s card the seals .
• NOTE: Do not di sas s emble furt her i f the component is
removed for acces s onl y.
Remove t he transmis si on fluid cooler.
7. 8.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
8.
Installation Inst all t he fl uid cooler hoses .
1.
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Connect and s ecure t he cool ant hos es.
2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Refi ll t he transmis s ion wi th flui d.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - TD4 2.2L Dies el (307-01 Automat ic Trans mi s si on/Trans axl e, General Procedures ).
5.
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Publi s hed: 11-May-2011
Automatic Transmission/Transaxle External Controls -
General SpecificationItemSpecification
TypeCabl e s hift
Torque Specifications
DescriptionNmlb-ft
Abutment bracket to gearbox bol t2418Shift ass embly to fl oor107
Shift cabl e grommet t o body bolt75
Shift lever to gearbox1410