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Inst all t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00B Exhaus t Sys t em - TD4 2.2LDi es el, Removal and Ins tal lat ion).
7.
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Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Active On-Demand Coupling Module
Removal and Inst all ati on
Removal
• NOTE: If ins tall ing a new acti ve on-demand coupli ng module t he s ensor and t hrot tl e val ve mus t als o be i nst all ed.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e t he vehicle on a li ft .
1.
Di sconnect t he electrical connect ors .2.
3. CAUTION: Make s ure that the area around t hecomponent i s cl ean and free of foreign mat eri al .
Pos it ion a contai ner t o coll ect t he fl uid s pil lage.Remove and dis card t he gas ket .
3.
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Us ing a s ui table tool, remove t he throt t le valve.4.
Us ing a s ui table tool, remove t he act ive ondemand coupl ing s ensor.
5.
Installation
Inst all t he new gasket .1.
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Inst all t he cupped was her t o t he s ensor wi th theconvex s ide agai ns t t he s ens or.2.
3. CAUTIONS:
The t hrot tl e valve and s ensor mus t be i ns t alledt o t he act ive on-demand coupli ng modul e before t heas sembl y is ins tal led t o t he act ive on-demand coupli ng.Fail ure t o fol low thi s ins truct ion may res ult i n damaget o t he vehi cl e.
Make s ure the component is ali gned as s hown.
Inst all t he s ens or and washer as sembl y.
3.
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Inst all t he new t hrott le val ve.
4. 5.
NOTE: Lubricate the O-ri ng s eal .
Inst all t he act ive on-demand coupli ng modul e.
T orque: 6 Nm 5.
Connect t he electrical connect ors .
6.
Page 334 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Active On-Demand Coupling Oil Pump
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e t he vehicle on the l ift.
1.
Remove t he dri ve pi nion flange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,Removal and Ins tall ati on).
2.
3.
4. CAUTIONS:
Be prepared t o collect es caping oi l.
Make s ure that t he area around the component i sclean and free of foreign materi al.
Di scard the O-ring s eals .
4.
Installation
1. CAUTION: Only use the s peci fi ed mat erial t o lubricate t hes eals .
Lubricat e the O-ring s eals .
Refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial,Speci fi cat ions ).
1.
Inst all t he new O-ri ng s eal s.2.
3. CAUTION: Make s ure that the area around t he component isclean and free of foreign materi al.
Inst all t he oil pump.
3.
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T orque:
6 Nm Connect t he electrical connect or.
4.
Inst all t he dri ve fl ange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,
Removal and Ins tall ati on).
5.
Check and top-up the acti ve on-demand coupl ing fluid level.
Refer t o: Act ive On-Demand Coupl ing Fi lli ng (205-02 Rear Drive
Axle/Different ial, General Procedures).
6.
Page 336 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Active On-Demand Coupling Drive Pinion Seal
Removal and Inst all ati on
Special T ool(s) 100-012
Sl ide Hammer 205-862-1
Inst all er, Acti ve On-demand Pini on Seal 308-529
Remover, Seals
Removal 1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e t he vehicle on the l ift.
1.
Remove t he different ial dri ve fl ange.
Refer t o: Dri ve Pinion Fl ange (205-02 Rear Dri ve Axl e/Di fferenti al,
Removal and Ins tall ati on).
2. Carefully remove and dis card t he pini on oil s eal .
Speci al Tool (s ): 308-529 ,
100-012 3.
Installation 1. CAUTION: Only use the s peci fi ed mat erial t o lubricate t he
s eals .
1.