2006 LAND ROVER FRELANDER 2 Repair Manual

service OBD port fuse box park assist height radio controls

Page 2657 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Back Panel
Removal and Installation
Removal
• NOTE: The back panel is serviced as a separate weld-on panel, it includes the bumper retaining b

Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Back Panel
Removal and Installation
Removal
• NOTE: The back panel is serviced as a separate weld-on panel, it includes the bumper retaining bracket.
• NOTE: It is necessary to remove sections of both rear lamp mounting panels to enable removal and refitment of the back
panel , (unl es s t he back panel i s being replaced i n conjunct i on wit h a rear l amp mount ing panel ).
1. The back panel is replaced in conjunction with:
Rear bumper cover
Rear bumper
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Re move t he re a r bumpe r.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Bumper
(501-19
Bumpe rs , Re mo va l a nd Ins t a l l a t i on).
4. Remove the RH and LH bumper retainer guides.
5. Remove the liftgate aperture weatherseal.
6. Remove the back panel trim.
7. Remove t he RH and LH quart er panel i nner t ri ms .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Quarter Trim Panel
(501-05 Int eri or Trim and Ornament at i on, Removal and
Installation).
8. Remove the RH and LH forced air extraction grilles.
9. Remove the spare road wheel.
10. Remove the subwoofer amplifier.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Subwoofer Amplifier
(415-01 Information and Entertainment System, Removal and
Installation).
11. Re move t he e xha us t a s s e mbl y.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Exhaust Syst em
(309-00A
Exhaus t Sys t em - I6 3.2L Pet rol , Removal and Ins t all at ion).
12. Remove the floor panel exhaust heat shield.
13. Remove the RH and LH road wheels.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
14. Release and lay aside the insulating material at the back
panel.
15. Release and lay aside the back panel wiring harness.
16. Saw cut each rear lamp mounting panel, as illustrated.17. Mill out the spot welds.18. Separate the joints and remove the rear lamp mounting
panel sections, retain the sections for refitment.19. Mill out the spot welds.
20. Separate the joints and remove the old panel.
Installation
1. Prepare the old and new panel joint surfaces, including the
rear l amp mount i ng panel s ect ions .

Page 2658 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 2. Drill holes in the new panel ready for MIG plug welding.
3. Offer up the new panel and clamp into position. Check
al ignment , i f correct , proceed t o next s t ep, i f not , rect i fy and
rechec

Page 2659 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 6. Appl y adhes i ve t o t he rear l amp mount i ng panel s ect ions at
the points illustrated.
7. Offer up t he rear l amp mount ing panel s ect i ons and cl amp int o
position. Check alignment, i

Page 2660 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 11. MIG weld the butt joint.
12. Dress all welded joints.
13. The installation of associated panels and mechanical
components is the reverse of removal.

Page 2661 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Rear Crossmember
Removal and Installation
Removal
• N O T E: T he re a r cro s s me mb e r i s s e rvi ce d a s a s e p a ra t e we l d

Page 2662 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 4. Install weld studs.
5. Dress all welded joints.
6. The installation of associated panels and mechanical
components is the reverse of removal.

Page 2663 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Rear Side Member Lower Side Extension
Removal and Installation
Removal
• NOTE: The rear side member lower side extension is serviced as a sepa

Page 2664 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Rear Lamp Mounting Panel
Removal and Installation
Removal
• NOTE: The rear lamp mounting panel is serviced as a separate weld-on panel.
• NO

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