Page 1017 of 3229
5. CAUTION: Make s ure that all openi ngs ares ealed. Use new blanking caps.5.
6.
7. CAUTIONS:
Make s ure that t he area around the component i sclean and free of foreign materi al.
Make s ure that all openings are sealed. Us e newblanking caps.
7.
Page 1018 of 3229
8. CAUTIONS:
Make s ure that t he area around the component i sclean and free of foreign materi al.
Make s ure that all openings are sealed. Us e newblanking caps.
• NOTE: Us e an addit ional wrench t o prevent thecomponent from rot at ing.
Releas e t he fuel pump t o fuel rai l, hi gh-pres sure fuell ine.
8.
9. CAUTIONS:
Make s ure that t he area around the component i sclean and free of foreign materi al.
Make s ure that all openings are sealed. Us e newblanking caps.
9.
10.
11. CAUTION: Dis card the s eal.
• NOTE: Make s ure the fuel pump drive remains capti vewhen removi ng t he fuel pump.
11.
Page 1019 of 3229

Stage 1:
Stage 2: Remove and dis card t he fuel pump t o fuel rail ,
high-pres sure fuel li ne.
12.
Installation 1. CAUTION: Make s ure that the area around t he component is
clean and free of foreign materi al.
Inst all t he new fuel pump t o fuel rail , hi gh-pres s ure fuel l ine.
1.
2. CAUTIONS: Ext reme cl eanli ness must be exerci sed when handli ng t hi s
component . Ins tall a new s eal .
Inst all t he fuel pump.
T orque: 22 Nm 2.
3. CAUTION: Make s ure that the component is clean, free of
foreign mat eri al and lubri cant.
At tach t he fuel pump t o fuel rai l high-pres s ure fuel supply
l ine, but do not fully ti ght en at t hi s s tage. Tight en the hi gh-pres s ure fuel s upply l ine.
T orque: 22 Nm 25 Nm
Inst all t he high-pres s ure fuel supply line bol t.
T orque: 8 Nm 3.
Connect t he brake boost er vacuum l ine.
4.
Inst all t he fuel pump bracket.
T orque: 8 Nm 5.
Inst all t he EGR pipe.
T orque: 10 Nm 6.
Inst all t he breather li ne.
7.
Inst all t he engi ne cover.
8.
Page 1020 of 3229
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
9.
10. CAUTION: Bleed t he fuel s yst em by cranki ng the engi ne topurge t he air from t he s ys t em.
Bleed t he fuel s ys tem.
10.
Page 1021 of 3229
Publi s hed: 11-May-2011
Fuel Charging and Controls - TD4 2.2L Diesel - Throttle Body
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
Remove t he manifol d abs ol ute pres sure (MAP) s ens or.
Refer t o: Mani fol d Absol ute Press ure (MAP) Sens or (303-14BElectronic Engine Controls - TD4 2.2L Di es el, Removal andInst all at ion).
3.
4.
5.
Page 1022 of 3229
6. CAUTION: Make s ure that all openi ngs are
s ealed.
6. 7.
CAUTIONS: The s eal is t o be reused unl es s damaged.
Make s ure that all openings are sealed.
7. 8. CAUTION: The s eal i s t o be reus ed unles s
damaged.
• NOTE: Do not di sas s emble furt her i f the component is
removed for acces s onl y.
8.
Installation 1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he air t emperature s ens or.
1.
2. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he thrott le body and t ighten the s crews evenly.
T orque: 9 Nm 2.
3. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
3.
Page 1023 of 3229
Connect t he int ake hos e and s ecure wi th the cl ip.
Connect t he electrical connect ors .4.
Secure t he cool ant t op hos e.5.
Inst all t he MAP s ensor.
Refer t o: Mani fol d Absol ute Press ure (MAP) Sens or (303-14BElectronic Engine Controls - TD4 2.2L Di es el, Removal andInst all at ion).
6.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
7.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
8.
Page 1024 of 3229
Publi s hed: 11-May-2011
Fuel Charging and Controls - Turbocharger - TD4 2.2L Diesel -
Turbocharger General SpecificationItemSpecification
TypeVariable res is t ance
Pres s ure @ 2000rpm1.1 bar (16 lb/in²)Pres s ure @ 3000rpm1.2 bar (17 lb/in²)
Torque SpecificationsDescriptionNmlb-ft
Catal yt ic convert er2518
Turbocharger oi l ret urn l ine107T urbocharger oil feed line bolt -w ith new oil feed line and bolt fitted
T urbocharger oil feed line kit part number
LR0194651713LR0066482418
T urbocharger oil feed line bolt - with oil feed line and bolt re-used
Engine Number10DZ584056159 onwards (manual t ransmis s ion) or 10DZ594055667 onwards (automat ic t rans mis s ion)1713
Up t o 10DZ584056158 (manual t rans mis s ion) or up to 10DZ594055666 (automat ic t rans miss ion)2418
Turbocharger heat shi el d ret aini ng bol ts107Turbocharger bol ts *2418
* New nuts/bolts must be fitted