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8.
.
Speci al Tool (s ): 310-121 T orque:
45 Nm 9.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1538 of 3229
Publi s hed: 11-May-2011
Exhaust System - TD4 2.2L Diesel - Catalytic ConverterVehicles With: Diesel
Particulate Filter (DPF)
Removal and Inst all ati on
Special T ool(s)
310-121W rench, H02S
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e t he vehicle on a li ft .
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
3.
Page 1539 of 3229
4.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
5.
Remove t he DPF.
Refer t o: Dies el Parti cul at e Fil ter (DPF) (309-00B Exhaus t Sys tem -TD4 2.2L Dies el, Removal and Inst all ati on).
6.
7. NOTE: Ins t al l a new gas ket .7.
Page 1540 of 3229
8. CAUTION: Before dis connecti ng or removing
component s, ens ure t he area around the joint faces
and connecti ons are clean. Plug open connecti ons to
prevent cont aminati on.
Speci al Tool (s ): 310-121 8.
9.
Installation Apply ant i-sei ze compound t o t he s ens or and pipe union t hread.
Refer t o: Specificati ons (303-08B Engine Emis si on Control - TD4 2.2L
Di es el, Specifi cat ions ).
1.
Inst all t he temperat ure sens or.
T orque: 35 Nm 2.
Inst all t he HO2S.
Speci al Tool (s ): 310-121 T orque:
45 Nm 3.
4. CAUTIONS: Make s ure that t he mat ing faces are clean and free of foreign
mat eri al .
4.
Page 1541 of 3229
Onl y t ighten t he nut fi nger t ight at t hi s s tage.
Inst all t he cat alys t.
Inst all t he DPF.
Refer t o: Dies el Parti cul at e Fil ter (DPF) (309-00B Exhaus t Sys tem -
TD4 2.2L Dies el, Removal and Inst all ati on).
5.
Tight en the nut clampi ng the cat alyst to t he t urbocharger.
T orque: 10 Nm 6.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
7.
Connect t he heat ed oxygen s ens or (H02S) el ect ri cal connect or.
8.
9. CAUTION: Make s ure that the wiring harnes s es are correct ly
rout ed.
Connect t he temperature s ens or electrical connect or.
9.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
10.
Page 1542 of 3229
Publi s hed: 11-May-2011
Exhaust System - TD4 2.2L Diesel - Exhaust System
Removal and Inst all ati on
Removal W ARNING: Observe due care when worki ng near a hot exhaust s ys tem.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
All vehicles
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Vehicles with petrol engine T orque:
25 Nm 2.
Vehicles with diesel engine T orque:
40 Nm 3.
All vehicles
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4. W ARNING: Thi s s tep requi res t he aid of
another technician.
4.
Vehicles with petrol engine Remove and dis card t he gas ket .
5.
All vehicles 6. NOTE: Do not dis ass embl e further if t he component i s removed
for acces s onl y.
Remove t he rubber mount s .
6.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1544 of 3229
Publi s hed: 11-May-2011
Exhaust System - TD4 2.2L Diesel - Diesel Particulate Filter (DPF)
Removal and Inst all ati on
Removal
W ARNING: Observe due care when worki ng near a hot exhaust s ys tem.
Rais e t he vehicle on a li ft .1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
2.
Remove t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
3.
4. CAUTIONS:
Mark t he components to ai d ins t al lat ion.
Al ways pl ug any open connect ions t o preventcont ami nat ion.
4.
5.