2006 LAND ROVER FRELANDER 2 Repair Manual

tires seat memory airbag off rims reset infotainment system warning light

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LAND ROVER FRELANDER 2 2006 Repair Manual Description - UsageSupplierProduct Number
Bodyguard s tonechi p coat ing (fl at) can - bl ack3M08158
Bodyguard s tonechi p coat ing (fl at) can - grey3M08159Anti chip coat ing s mooth - grey3M08886
T

Description - UsageSupplierProduct Number
Bodyguard s tonechi p coat ing (fl at) can - bl ack3M08158
Bodyguard s tonechi p coat ing (fl at) can - grey3M08159Anti chip coat ing s mooth - grey3M08886
Terot ex record bl ack 1L canTeroson122.48N
Terot ex record l ight 1L canTeroson165.53STerot ex ant i chi p compound light (UBC) 1L canTeroson191.08V
Terot ex ant i chi p compound bl ack (UBC) 1L canTeroson191.32V
T rim Adhesive--Auto adhes ive - aeros ol - clear (t ri m)3M08080
Auto adhes ive - brushable - cl ear (t ri m)3M08150
Contact adhes ive - aerosol - amber3M08090Corrosion Protection--
Zinc s pray3M09113
Zinc s prayTeroson158.18TAnti Corrosive Agent--
Terot ex HV 350 1L canTeroson141.78L
Terot ex HV 350 10L canTeroson160.02TTerot ex HV 350 60L barrelTeroson160.01S
Sound Deadening--
Sound deadening s heets3M08840Terodem SP 100 aluTeroson190.33
Terodem SP 200Teroson190.55M
Terodem SP 300 50 x 50Teroson145.28RTerodem SP 300 100 x 50Teroson134.29X
Flexible Part Repair--
Flexibl e part repai r material (FPRM)3M05900Adhesives / T hread Locking--
Lock N Seal 243 thread l ocki ngLocti te13701
Lock N Seal 243 thread l ocki ngLocti te14131Lock N Seal 243 thread l ocki ngLocti te25684
St ud N Beari ng fi t 271Locti te13704
St ud N Beari ng fi t 271Locti te14130St ud N Beari ng fi t 271Locti te25685
Pipe sealant 577Locti te16604
Pipe sealant 577Locti te25689Pipe sealant 55Locti te31899
Gasket--
Mult i gasketLocti te25688Sil icone copperLocti te19245
Sil icone copperLocti te82046
Sil icone 596 blackLocti te19242Sil icone 596 blackLocti te59875
3020 gasket adhes i veLocti te31458
NVH Baffle--Sikabaffle 278SIKA
Approved Service Material Supplier - Contact Details
3M
3M Uni ted Ki ngdom PLC3M Cent reCain RoadBracknel lBerks hireRG12 8HTTelephone (01344) 858000www.3m.com
Cooper Pegler
Burges s Hil lSuss exRH 15 9LATelephone (014446) 42526
Sika Lt d
W at chmeadW el wyn Garden Cit yHert fordshi reAL7 1BQTelephone (01707) 394444www.si ka.co.uk
SATA Spray Equipment
Minden Indus t ri al equipment16 Greyfri ars RoadMoret on Hall

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LAND ROVER FRELANDER 2 2006 Repair Manual Bury St EdmundsSuffol kIP32 7DXTelephone (01284) 760791www.sat a.com
Henkel Loct it e Adhesi ves Li mi ted
Technologies Hous eW ood Lane EndHemel Hempst eadHert fordshi reHP2 4RQTelephone (01442)

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LAND ROVER FRELANDER 2 2006 Repair Manual Precautions During Body Repairs and Handling
Take care when handl ing t he vehicle i n t he works hop. Underbody s ealers , s eam s ealers, underbody wax and body panelsmay be damaged i f the vehicle

Precautions During Body Repairs and Handling
Take care when handl ing t he vehicle i n t he works hop. Underbody s ealers , s eam s ealers, underbody wax and body panelsmay be damaged i f the vehicle is carel es s ly lifted.
Proprietary Anti-corrosion Treatments
The appl icati on of propri etary ant i corros ion treat ments in addit ion t o t he fact ory-appli ed treatment could i nval idate thecorros ion warrant y and s houl d be dis couraged. This does not apply t o approved, compat ible, pres ervati ve waxes which maybe applied on top of exis t ing coati ngs .
Fitting Approved Accessories
W hen fit ti ng acces s ories ens ure t hat the vehicle corros ion protecti on is not affected, eit her by breaki ng the protecti vecoat ing or by i ntroducing a mois t ure t rap.
Do not s crew s elf-t apping s crews direct ly int o body panels . Fit s uit able pl as t ic i nserts to t he panel beforehand. Alwaysensure t hat t he edges of hol es dril led i nto panels , chas s is members and ot her body part s are prot ect ed wit h a sui tablezinc rich or aci d et ch primer, and fol low wit h a prot ect ive wax coat ing brus hed onto the s urroundi ng area.
Do not att ach painted metal s urfaces of any acces sory direct ly t o t he vehicle's bodywork unles s s uit ably prot ect ed. W heremet al s urfaces are bolt ed t oget her al ways interpos e a s ui table int erface mat eri al s uch as weldable zi nc ri ch pri mer,extruded s t ri p, or zi nc tape.
Steam Cleaning
Due t o t he high pres s ure/temperat ure generat ed by s team cl eani ng equi pment, t here i s a ris k t hat certain adhes ives andcorros ion prevent ion mat eri al may become softened or li qui fi ed.
Take care not to allow the st eam jet to dwel l on one area, and keep the nozzle at l eas t 300mm from t he panel s urface.
CAUTION: Do not remove wax or lacquer from underbody areas during repai rs .
Inspection During Maintenance Servicing
It is a requirement of t he corros ion warrant y t hat t he vehicle i s ins pect ed for corros ion by a Land Rover Aut hori sed Repairerduri ng a rout ine s ervi ce, t o ensure t hat t he fact ory-appli ed prot ect ion remains effecti ve.
Rect ify any bodywork damage or evi dence of corros i on found duri ng ins pect ion as s oon as i s practi cable, bot h to mini mis et he ext ent of t he damage and t o ensure t he long t erm effect iveness of t he fact ory-appli ed corros ion prevent ion t reat ment.
Underbody Protection Repairs
W henever body repairs have been carri ed out, ens ure t hat full s ealing and corros ion prot ecti on treat ment s are reins tat ed.This appli es bot h t o t he damaged areas and als o t o areas where prot ect ion has been indi rectl y impai red, as a resul t eit herof accident damage or repair operat ions.
Remove corros ion protecti on from the damaged areas before s traighteni ng or panel beat ing. This appli es in parti cul ar t opanel s coat ed wi th wax, PVC underbody s eal er, s ound deadening pads etc.
CAUTION: Do not us e oxy-acet ylene t o remove corros ion preventi on mat erial . Large volumes of fumes and gas es areli berated by thes e mat erial s when t hey burn.
The mos t common met hod of removal i s by means of a hot air bl ower wi th an int egral scraper. High t emperatures can begenerated wi th thi s equi pment which may cause fumes . Take care duri ng it s us e.

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LAND ROVER FRELANDER 2 2006 Repair Manual Structural Adhesive
CAUTION: W hen separat ing a joint wi th metal t o met al adhes ive, it is important to avoi d dis t orti on. Heat graduall yunti l the bond weakens suffi ci ent ly to permit

Structural Adhesive
CAUTION: W hen separat ing a joint wi th metal t o met al adhes ive, it is important to avoi d dis t orti on. Heat graduall yunti l the bond weakens suffi ci ent ly to permit panel separat ion - do not apply excessi ve heat .
• NOTE: W hen s pot weldi ng through metal to metal adhesi ve, t ake part icul ar care t o adjus t the equipment s ett ing toensure a s uit able wel d.
Metal t o met al adhes ive i s appl ied t o cri ti cal joint areas duri ng factory as sembl y. The materi al us ed i s a hi gh temperat ure,heat cured, nit rile phenoli c which s erves t o bond two met al s urfaces and al so to seal t he joi nt agains t ingres s of dus t,mois t ure and fumes . Thi s mat erial i s not sui table for s ervice us e and, during repai r, s houl d be s ubs ti tut ed by an approveds truct ural adhes ive. For panel s pecific i nformati on and to identi fy t he areas of s t ructural adhesi ve appl icati on in repair,refer to the relevant s heet metal removal and ins t al lat ion procedure.
Expanding Foam Acoustic Seals
Expanding foam acoust ic s eals are us ed in various clos ed-s ect ions of t he body to i mprove vehicle refi nement . The s eal sare ins tall ed duri ng the vehicle body manufact ure and expand duri ng the pai nt process up t o t en t imes original s ize, thuslocking t hem i nt o pos it ion. They are l ocat ed s uch t hat they prevent nois e accentuat ion al ong a s ect ion and refl ect airborne nois e away from t he cabi n.
The s eal s have s pi lt funct ionalit y dependi ng on locati on. The s eals locat ed at t he bas e of t he body pill ars have a primaryfuncti on of prevent ing wat er ingres s when wadi ng. Their s econdary funct ion i s t o prevent noi s e and dust i ngres s.
The s eal around t he fuel fil ler has a pri mary functi on of prevent ing bot h fuel and water i ngress . W it h a s econdary funct ionof prevent ing noi se and dus t i ngress .
The remai ning s eals primary functi on is to prevent nois e accent uat ion al ong a s ect ion and refl ect ai r borne nois e awayfrom the cabin.
Another advantage of t he s eal s i s that t hey marginal ly i ncreas e t he overall s t iffness of t he body and it s s t ructuralperformance in cas e of a cras h.
The s eal s are manufact ured from an expandi bl e polymer.
Replacing Expanding Foam Acoustic Seals
As paint oven temperatures us ed i n a repai r works hop are s i gni fi cantl y l ower t han thos e t hat are us ed duri ng manufact ureof the vehicle, (the temperat ures are not suffi ci ent to expand the foam), a different proces s is required to repli cat e t hefoam in repair.
If a repair di st urbs t he expanding foam acoust ic seal it mus t be reins tat ed. If acces s all ows, (whether a new seal is fit t edor the origi nal i s reus ed), acous ti c foam s houl d be i nject ed aft er paint refinis hing. If access is not poss i bl e, or it is notpracti cal t o apply expandi ng foam due to the nat ure of t he repair, a s uit abl e flexible PU s eal er should be appl ied aroundt he seal and t he corres pondi ng body panel/s pri or to as s embly. In all cases t he appli cat ion of foam / s eal er should form as eal bet ween the expandi ng foam acous ti c s eal and any adjacent panelwork.
Expanding Foam Acous ti c Seal s in the Fender Apron Upper Panel
Expanding Foam Acous ti c Seal s in the Si de Panel Reinforcement

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LAND ROVER FRELANDER 2 2006 Repair Manual Expanding Foam Acous ti c Seal s in the Q uarter Panel

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LAND ROVER FRELANDER 2 2006 Repair Manual Expanding Foam Acous ti c Seal s in the Inner Quarter Panel and W heel hous e
Expanding Foam Acous ti c Seal s in the Back Panel Inner
Seam Sealer
A heat cured, PVC bas ed s ealant is appl ied t o s

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LAND ROVER FRELANDER 2 2006 Repair Manual Clean t he affect ed s eam and re-t reat any expos ed met al areas wit h a sui table et ch phos phate primer.Treat affect ed area wit h an et ch-aci d pri mer.Apply appropri ate seam seal er as nec

Clean t he affect ed s eam and re-t reat any expos ed met al areas wit h a sui table et ch phos phate primer.Treat affect ed area wit h an et ch-aci d pri mer.Apply appropri ate seam seal er as necess ary.appl y appropri ate colour coat (and under body s ealer as appl icable).
Provided acces s i s adequat e, apply seam seal er t o bot h s ides of a repai r joint . W here access is l imi ted to one s i de onl y,(e.g. box secti on), t reat t he affect ed box member wit h cavi ty wax.
Cavity Wax
Aft er repairs, al ways re-treat t hese areas wit h an approved cavit y wax. In addit ion, t reat all int eri or s urfaces whi ch havebeen dis turbed during repai rs whet her they have been treat ed i n product ion or not . Thi s includes all box members, cavit iesand door i nteriors .
Before wax inject ion, ensure t hat t he cavi ty to be treat ed i s free from any contaminati on or forei gn mat ter. W hereneces s ary, cl ear out any debri s.
Ensure t hat cavit y wax is appl ied after t he fi nal paint proces s and before refit ti ng any trim components .
Duri ng appl icati on ensure t hat t he wax covers all flanges and seam areas and t hat i t is adequately appl ied t o all repai redareas of both new and exi s ti ng panel s.
It should be not ed t hat new panel as sembl ies and complet e body shel ls are s uppl ied wi thout wax inject ion t reat ment.Ensure t hat s uch t reatment i s carri ed out aft er repairs .
Effect ive cavit y wax prot ect ion i s vit al. Always obs erve t he fol lowing poi nts :
Complet e all paint refini sh operati ons before wax appli cat ion.Check t he s pray pat tern of inject ion equipment.Mas k all areas not t o be waxed.Remove body fi xi ngs , s uch as s eat belt retract ors , if contami nati on is at al l l ikely.Move door gl ass es t o ful ly cl os ed pos it ion before t reati ng door interiors .Treat body areas normal ly covered by t ri m before refi tt ing i tems .Check t hat body and door drai n holes are cl ear after t he prot ect ive wax has dried.Keep all equipment cl ean, es peci ally wax inject ion nozzl es.

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LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Body Repairs - Vehicle Specific Information and Tolerance Checks - Body
and Frame
Des cript ion and Operat ion
Front End Body Dimensions
• NOTE: All di mens i ons shown ar

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