Page 817 of 3229
6. CAUTIONS:
Di s card the component.
Make s ure that all openings are sealed.
6.
7.
8.
Page 818 of 3229
9. CAUTION: Make s ure that all openi ngs ares ealed. Use new blanking caps.9.
10.
11.
12.
Page 819 of 3229
Page 820 of 3229
16. CAUTION: Dis card the s eals .16.
17. NOTE: Do not dis ass emble further if t he componenti s removed for acces s onl y.
Remove t he int ake mani fol d adapt or and throt t lehousi ng.
17.
Page 821 of 3229
18.
Installation Inst all t he int ake mani fol d runner cont rol (IMRC) actuator.
T orque: 10 Nm 1.
Inst all t he int ake mani fol d adapt or and throt t le hous ing.
T orque: 6 Nm 2.
3. CAUTION: Inst all t he new s eal s .
Inst all t he int ake mani fol d.
T orque: 9 Nm 3.
Connect t he IMRC act uator electrical connect or. Connect t he vacuum hos e.4.
Connect t he turbocharger outl et pi pe.
5.
Connect t he manifold abs olute pres sure (MAP) sens or
electrical connect or. Connect t he thrott le pos it ion (TP) s ens or electrical connect or.6.
Inst all t he fuel fi lt er bracket s.
T orque: 25 Nm 7.
At tach t he oil level indicator t ube.
T orque: 10 Nm 8.
9. NOTE: Ins t al l a new retaini ng clip.
Connect t he crankcas e vent hos e.
9.
10. CAUTIONS:
10.
Page 822 of 3229
"Make s ure t hat a new component i s ins t al led. "
Make s ure that t he mat ing faces are clean and free of foreign
mat eri al .
Inst all t he EGR pipe.
T orque: 10 Nm At tach t he s pi ll ret urn li ne.
11.
Connect and s ecure t he fuel inject or wiring harnes s electrical
connectors.
T orque: 10 Nm 12.
Inst all t he breather li ne.
13.
Inst all t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,
Removal and Ins tall ati on).
14.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
15.
Page 823 of 3229
Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Pulley
Removal and Inst all ati on
Special T ool(s)
303-1270Ti ming Pi n, Cranks haft
303-1272Locki ng Tool , Flywheel
303-1277Ti ming Pi n, Cams haft
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06B Starti ng Sys t em - TD4 2.2L Dies el,Removal and Ins tall ati on).
3.
Remove t he acces sory dri ve bel t.
Refer t o: Acces sory Dri ve Belt (303-05B Acces sory Drive - TD4 2.2LDi es el, Removal and Ins tal lat ion).
4.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.
Page 824 of 3229
6.
Remove the grommet . Ins t al l the cams haft t iming t ool .
Spec i al T ool(s ): 303-1277 7.
Ins t al l the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 8.
Inst all t he cranks haft l ocking tool.
Speci al Tool (s ): 303-1272 9.