2006 LAND ROVER FRELANDER 2 Repair Manual

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Page 2617 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - B-Pillar Outer Panel
Removal and Installation
Removal
CAUTION: The B-Pillar outer panel must be MIG slot brazed to the B-Pillar reinforcement,

Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - B-Pillar Outer Panel
Removal and Installation
Removal
CAUTION: The B-Pillar outer panel must be MIG slot brazed to the B-Pillar reinforcement, which is BH300, (Bake
Hardened steel) and the rocker panel inner reinforcement, which is DP600, (Dual Phase steel). MIG plug we lds / spot
we lds, must not be used.
• NOTE: The B-Pillar outer panel is serviced as a separate weld-on panel.
• NOTE: There is an NVH element attached inside this panel, it is not serviced on the new panel. If damaged, a new
element will be required.
• NOTE: If the B-Pillar outer is replaced without the B-Pillar reinforcement, the upper section butt joint can be made lower
down the pillar if required.
1. The B-Pillar out er panel is replaced in conjunct ion wit h:
Front door
Rear door
Headliner
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the front door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Door
(501-03 Body
Closures, Removal and Installation).
4. Remove the rear door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Door
(501-03 Body
Closures, Removal and Installation).
5. Remove t he upper and l ower door hi nges from t he B-Pi l lar, 4 x
bolts.
6. Remove the front door striker from the B-Pillar.
7. Remove the front seat.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Seat
(501-10
Seating, Removal and Installation).
8. Remove the rear seat cushion.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Seat Cushion
(501-10
Seating, Removal and Installation).
9. Remove the front safety belt retractor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Safety Belt Retractor
(501-20A Safe t y Bel t Sys t em, Removal and Ins t al l at i on).
10. Remove t he headli ner.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Headliner - Vehicles
Without: Tilting Roof Opening Panel (501-05 Int eri or Tri m and
Ornamentation, Removal and Installation) /
Headliner - Vehicles With: Tilting Roof Opening Panel
(501-05
Int erior Trim and Ornamentat ion, Removal and Installat ion).
11. Remove the RH & LH rocker panel inner trims.
12. Remove the B-Pillar side impact sensor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : B-Pillar Side Impact Sensor
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
13. Re mo ve t he s i d e a i r curt a i n mo d ul e .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Si d e A i r Curt a i n Mo d ul e
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
14. Remove the roof moulding, front and rear sections.
15. Remove the rocker panel outer moulding.
16. Release and lay aside the front carpet section.
17. Re mo ve t he re a r ca rp e t s e ct i o n.
18. Release and lay aside the wiring harness along the B-Pillar
i nne r a nd i nne r ro cke r p a ne l .

Page 2618 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 19. Saw cut the old panel as illustrated, observe the
measurements to allow access to the B-Pillar reinforcement.
20. Saw cut the old panel at its joints with the rocker panel,
ensuring there is

Page 2619 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 2. Saw cut t hrough t he new and old panels at t he rocker panel,
where the MIG butt joints are to be made.
3. Saw cut t hrough t he new and old panels at t he upper joint ,
where the MIG b

Page 2620 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 5. NOTE: MIG slots should be installed in accordance with the
spacing shown in the illustration. Where this is not possible,
due to the indents in the panel, the slot should be made in the
location

Page 2621 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 11. MIG braze the slots.
12. Dress the tack welds.
13. MIG weld the butt joints.
14. Dress all welded joints.
15. The installation of associated panels and mechanical
components is the reve

Page 2622 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - B-Pillar Reinforcement
Removal and Installation
Removal
• CAUTIONS:
The B-Pillar reinforcement is BH300, (Bake Hardened steel). It must be

Page 2623 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual Installation
1. Remove the B-Pillar reinforcement part from the ring frame
service panel. Mill out the spot welds using a HSS spot weld
drill bit.
2. Prepare the old and new panel joint surfaces.
3. O

Page 2624 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual 8. NOTE: Holes for MIG plugs would be created during the old
p a ne l re mo va l a nd s e p a ra t i o n o f t he s e rvi ce p a ne l .
• NOTE: MIG plug welds s hould be i ns t al led t hroug

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