2006 LAND ROVER FRELANDER 2 Repair Manual

Page 2625 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - B-Pillar Inner Panel
Removal and Installation
Removal
• NOTE: The B-Pillar inner panel is serviced as a separate weld-on panel.
1. The B-Pil

Page 2626 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 2. Drill holes in the new panel ready for MIG plug welding.
3. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step. If not, rectify and
recheck before pro

Page 2627 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - Rocker Panel Inner Reinforcement
Removal and Installation
Removal
• CAUTIONS:
 The rocker panel inner reinforcement is DP600, (Dual Phase st

Page 2628 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 5. I f  t he  B-P i l l a r re i nf o rce me nt  ha s  no t  b e e n re mo ve d  i t  w i l l  b e
ne ce s s a ry t o  re l e a s e  i t .
Mill out spot welds.
Separate this joint and ease the B-Pilla

Page 2629 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 4. NOTE: Holes for MIG plugs would be created during the old
p a ne l  re mo va l  a nd  s e p a ra t i o n o f  t he  s e rvi ce  p a ne l .
• NOTE: MIG plug welds should be installed in the locati

Page 2630 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - Rocker Panel
Removal and Installation
Removal
CAUTION: The rocker panel must be MIG slot brazed to the rocker panel inner reinforcement, which

Page 2631 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Fo r a d d i t i o na l  i nf o rma t i o n,  re f e r t o : Front Safety Belt Retractor(501-20A Safe t y Bel t  Sys t em, Removal  and Ins t al l at i on).
22. Re mo ve  t he  re a r ca rp e t  s e c

Page 2632 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 4. NOTE: MIG slots should be installed in accordance with the
spacing shown in the illustration. Where this is not possible,
due to the indents in the panel, the slot should be made in the
location of