Page 425 of 3229
Publi s hed: 11-May-2011
Front Disc Brake - Front Disc Brake
Diagnosi s and Tes ti ng
For addit ional informat ion.REFER to: Brake Sys tem (206-00 Brake Sys tem - General Informati on, Diagnos is and Tes t ing).
Page 426 of 3229
Publi s hed: 11-May-2011
Front Disc Brake - Brake Pads
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel s and ti res .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he brake pad s pri ng cl ip.3.
Remove t he 2 caliper guide pi ns .4.
5. CAUTION: Make s ure that no load i s placed on t he brakehos e.
Releas e t he brake caliper.
5.
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Remove t he brake pads.
6.
Repeat t he above procedure for t he other s ide.
7.
Installation
1. W ARNING: Do not use compress ed air t o clean brake
component s. Dus t from fricti on mat erial s can be harmful i f inhaled. CAUTION: Make s ure that t he mati ng faces are cl ean and free
of foreign mat eri al and t hat no greas e is appl ied t o t he brake pad
guides .
Clean t he brake cali per hous ing and anchor pl at e us ing brake
cleaning fluid.
1.
Inspect the cali per pi st on and s li de pin seals for damage.
2.
Pos it ion a bl eed jar cont aining a s mall quant it y of approved brake
fluid. Connect t he bleed t ube to the bl eed screw and loos en t he
s crew.
3.
Pres s t he pis t on int o t he cal iper hous ing and ti ght en t he bleed
s crew.
T orque: 8 Nm 4.
Di sconnect t he bleed t ube and remove t he jar.
5.
Inst all t he brake pads.
6.
Inst all t he brake caliper.
7.
8. CAUTION: Make s ure that the brake hose is not t wis ted and
i s correctl y located.
Inst all t he gui de pins and t ight en.
T orque: 28 Nm 8.
Inst all t he brake pad s pri ng cl ip.
9.
Repeat t he above procedure for t he other s ide.
10.
Inst all t he front wheel s and ti res .
11.
Page 428 of 3229
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
Depres s t he brake pedal s everal ti mes , check the fl ui d l evel in thebrake flui d res ervoir and t op-up wi th brake fl uid i f neces s ary.12.
Page 429 of 3229
Publi s hed: 11-May-2011
Front Disc Brake - Brake Disc
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2. 3. CAUTION: Make s ure that no load i s placed on
t he brake hos e.
Releas e t he brake caliper and t ie as ide.
3. Remove t he brake dis c.
4.
Installation Make s ure the brake di s c and hub mati ng s urfaces are cl ean.
1.
Inst all t he brake dis c and t ighten the Torx s crew.
T orque: 35 Nm 2.
3. W ARNING: Do not use compress ed air t o clean brake
component s. Dus t from fricti on mat erial s can be harmful i f inhaled.
Clean t he brake cali per hous ing and anchor pl at e us ing brake
cleaning fluid.
3.
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4. CAUTION: Make s ure that the brake hose is not t wis ted and
i s correctl y located.
Inst all t he brake caliper and t ighten t he new bol ts .
T orque: 200 Nm 4.
Inst all t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
5.
Depres s t he brake pedal s everal ti mes , check the fl ui d l evel in the
brake flui d res ervoir and t op-up wi th brake fl uid i f neces s ary.
6.
Page 431 of 3229
Publi s hed: 11-May-2011
Front Disc Brake - Brake Caliper Anchor Plate
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2. 3.
T orque:
28 Nm 4.
5. CAUTION: Do not all ow t he brake cali per t o hang on t he
brake hos e.
Releas e t he brake caliper.
5.
Page 432 of 3229
6.
7. CAUTION: Make s ure that new bolt s are
i ns t alled.
T orque: 200 Nm 7.
Installation 1. CAUTION: Make s ure that the brake hose is not t wis ted and
i s correctl y located.
To i nst all , revers e t he removal procedure.
1.