
Publi s hed: 11-May-2011
General Information - Road/Roller Testing
Des cript ion and Operat ion
Road or roll ing road t es t ing may be carri ed out for various  reasons  and a procedure det ail ing pre-t es t  checks , throughengi ne s tarti ng and s topping, pre-driving checks , on-t es t checks  to final  checks  on complet ion of t he tes t  are given.
Unles s  complete vehi cl e performance is  bei ng checked, t he ful l road t est  procedure need not  be carried out . Ins tead, t hos eit ems  part icularly relevant  t o t he s yst em(s) bei ng checked can be ext racted.
Pre-Test Checks
W ARNING: If t he brake s yst em hydraul ic fluid level i s  l ow, pedal travel  i s exces si ve or a hydraulic leak is  found, donot att empt to road t est  t he vehicle unt il t he reas on for t he low fl ui d l evel, excess ive pedal travel  or hydraulic leak isfound and rect ified.
It is  s ugges t ed that  pre-t es t  and funct ional t es ts  of t hose sys tems/circuit s  whi ch affect t he safe and l egal operati ons  oft he vehi cl e, s uch as  brakes , light s and s teeri ng, should al ways  be carri ed out before the road or roll ing road tes t .
Engi ne oil  l evelEngi ne cool ant  levelTires, for correct pres sure, compat ible types and tread patt erns , and wear wi thi n limi ts .There i s s ufficient fuel in the t ank to compl ete the t est .Check al l around the engine, t rans mis s ion and under the vehicle for oil , coolant , hydraul ic and fuel  l eaks . Make anote of any apparent leaks and wipe off t he surrounding areas  t o make it  easi er to identi fy t he extent of the leakon complet ion of t he tes t.
Starting the Engine
• NOTE: On i nit ial dri ve away from cold and wit hi n t he fi rs t  1.5 km (1 mile), do not depress  accelerat or pedal beyond halft ravel  unt il t he vehi cl e has att ained a minimum s peed of 25 km/h (15 mil es /h). Never operat e at  high engi ne speed or wi tht he accelerat or pedal at ful l travel whil st  the engine i s  cold.
With the ignition off, check:
The parking brake is  appli ed.Automatic transmission: The s el ect or lever is  i n 'P' - PARK.Manual transmission: The gear l ever i s in NEUTRAL.All  i ns t rument  gauges  read zero.
With the ignition on, check:
Igni ti on cont roll ed warni ng li ght s  come on.Engi ne t emperature gauge regis t ers  a readi ng compat ibl e wi th t he engine t emperat ure.Fuel  gauge regi st ers  a reading appropriate to the fuel l evel  i n t he tank.The operati on of the parki ng brake warning l ight and fl ui d l evel warni ng indicator light.
On Road Test Check:
CAUTION: At  commencement  of road tes ti ng, check the brake operati on while s ti ll travel li ng at low speed beforecont inuing wit h t he tes t. If t he brakes pul l to one si de, or appear to be ot herwi se fault y, do not cont inue wit h t he roadt es t  unti l the fault  has  been found and rect ified.
The parking brake releas es completel y.Gear changing i s s mooth, and t here are no abnormal noi s es  or vi brati ons  from t he t rans mis s ion.The engi ne power out put is  s ati s factory, accel erati on is  smoot h and accel erator pedal operat ion is  not s ti ff orheavy, and engi ne s peed ret urns t o idl e correctl y.There i s no exces s ive or abnormall y colored s moke from t he engi ne under normal  driving, heavy l oad or overruncondi ti ons .Steering operat ion i s s moot h, accurat e, not  exces s ively heavy or wit h exces s ive free pl ay or vibrat ion. Does  not  pul lt o one s ide and s elf centres  smoot hly after corneri ng.All  i ns t rument s regis t er the correct  readi ngs and operate correctl y.Swit ches  and controls  operat e s moothl y and posi ti vel y, warning or i ndi cat or light s operate correctl y and thedirect ion i ndi cat or cont rol s elf cancels  when the s t eering i s  ret urned t o t he s traight ahead pos it ion.Heati ng and vent il at ion sys tems work correct ly and effect ively.Brakes  operate efficientl y.
Brake Testing
Avoi d brake t es ti ng on busy roads where i t can caus e i nconveni ence or danger t o ot her road users.
CAUTION: Brake t es ti ng which i ncludes  heavy brake appl icati ons  should not  be carri ed out  wit h new brake pads /dis csunti l the component s  have bedded-i n. New brake fri ct ion component s  wi ll  not reach ful l efficiency unt il  t he beddi ng-inprocess  is  complet e. Not e t hat when new parking brake shoes  or rear brake di scs  have been ins t al led, it  i s  es sent ial thatt he 'beddi ng-in' procedure i s carri ed out.For addit ional informat ion, refer t o: Parking Brake Shoes  Bedding-In (206-05 Parking Brake and Actuati on, GeneralProcedures).
Test  t he brakes  at  s everal speeds wit hin the normal operat ing range usi ng both light and heavy pedal pres s ure. Note anyt endency to snat ch, pull  or drag, and any undue del ay in appli cat ion or release. 

brake boos ter.
5. Operate the engine for a minimum of 10 s econds  at a fast  i dle. Stop the engine and al low t he vehicle t o s t andfor 10 mi nut es. Then, appl y the brake pedal  wi th approxi mately 89 N (20lb) of force. The pedal  feel (brakeappli cat ion) s houl d be t he s ame as  t hat  not ed wit h t he engine runni ng. If the brake pedal  feel s hard (no poweras s is t), ins t al l a new valve and t hen repeat t he tes t. If t he brake pedal  s t ill  feels  hard, i ns t all a new brakeboos ter. If t he brake pedal  movement  feel s s pongy, bleed t he brake s ys t em.REFER t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em - General  Informati on, General  Procedures ) /Brake Sys t em Pres s ure Bl eedi ng (206-00 Brake Syst em - General Informati on, General  Procedures ).
5.
Brake Master Cylinder
Us ual ly, t he fi rs t and s tronges t indicat or of anything wrong i n t he brake s ys t em i s  a feeling through t he brake pedal. Indiagnosi ng the condit ion of t he brake mas t er cyli nder, check pedal  feel  as  evidence of a brake concern. Check for brakewarni ng lamp ill uminat ion and t he brake fluid level i n t he brake mas t er cyli nder reservoi r.
Normal  Condit ions
The fol lowing condit ions  are cons idered normal and are not  i ndi cat ions  t hat  t he brake mast er cyl inder i s  i n need of repair.
Modern brake sys tems are des igned t o produce a pedal effort that  is  not  as  hard as  in the pas t . Compl aint s of lightpedal  effort s  s houl d be compared t o t he pedal  efforts  of another vehi cl e of t he s ame model and year.The fl uid l evel  wi ll  fal l wit h brake pad wear.
Abnormal Condi ti ons
Changes  i n t he brake pedal  feel  or brake pedal travel  are indicators t hat  s omet hi ng coul d be wrong in the brake sys tem.The diagnost ic procedure and techni ques  us e brake pedal feel , warning i ndi cat or il lumi nat ion and l ow brake flui d level asindicat ors  t o diagnosi ng brake s yst em concerns . The foll owing condi ti ons  are consi dered abnormal  and indi cat e t hat  t hebrake mas t er cyli nder i s in need of repai r:
• NOTE: Pri or to carrying out  any diagnosi s , ens ure the brake sys tem warni ng indicator i s functi onal .
Brake pedal goes  down fast . This  could be caus ed by an external  or int ernal leak.Brake pedal goes  down s l owl y. Thi s coul d be caused by an int ernal or external  l eak.Brake pedal is  l ow or feels  spongy. Thi s condit ion may be caus ed by no fl ui d i n the brake mas ter cylinder, reservoi rcap vent  holes  cl ogged or air i n t he hydraul ic s ys tem.Brake pedal effort is  excess ive. This  may be caus ed by a bi nd or obs t ructi on in the pedal/li nkage, a faul tynon-ret urn val ve, boost er or ins ufficient boos t er vacuum.Rear brakes  lock up during light  pedal force. Thi s  may be caus ed by damaged brake pads , a parti ally appl ied parkingbrake, a damaged ABS s ens or or bearing fail ure.Brake pedal effort errat ic. This  condit ion could be caus ed by the brake boos t er or incorrectl y ins tal led brake pads .Brake warning i ndi cat or is  on. This  may be caus ed by low fl uid l evel  or fl oat as s embly damaged.
Non Pressure Leaks
Any reduced fl uid volume in t he brake mast er cyl inder res ervoi r may be caused by two types of none pres sure externalleaks .
Type 1: An ext ernal leak may occur at  the brake mast er cyl inder res ervoir cap because of incorrect  posi ti oning of t hegasket  and cap. Repos it ion cap and gasket .
Type 2: An ext ernal leak may occur at  the brake mast er cyl inder res ervoir mounti ng seal s. Repair s uch a l eak by ins tall ingnew s eals  and make s ure that  t he brake mas t er cyli nder reservoi r ret ai ning bolt  i s  correct ly i nst all ed. 

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Publi s hed: 11-May-2011
Anti-Lock Control - Anti-Lock Control
Diagnosi s  and Tes ti ng
Principles of Operation
For a detail ed descripti on of the Ant i-lock Braking Sys t em (ABS), refer to the relevant  Des cri pt ion and Operati on s ect ion i nt he works hop manual . REFER t o: Anti -Lock Cont rol  - St abi li ty As s is t (206-09C Anti -Lock Cont rol  - St abi lit y As s is t,Des cript ion and Operat ion).
Inspection and Verification
CAUTION: Di agnos is  by s ubs ti tut ion from a donor vehicle is  NO T acceptabl e. Subs ti tut ion of cont rol  modules  doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s  i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
• NOTE: Pri or to any t es ti ng or ins pect ion, the vehicle should be check for any relevant  warning l amps bei ng il lumi nat ed. Ifa warning l amp is  ill uminat ed, check for DTCs and refer to t he relevant  DTC Index, if no warni ng lamp is  i ll uminated,cont inue wi th diagnos t ic procedures  below.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect  for obvious  s igns  of damage and s ys t em i ntegri ty.
Visual InspectionMechanicalElectrical
Brake flui d levelVacuum s ys t emW heel s peed sens or ins tall ati onW heel s peed sens or ai r gapSt eering wheel rot ati on sens orAccel erometer/s ens or clus t er i nst all ati onIncorrect wheel  or t ire s ize
W arning light  operat ionFus esW heel  s peed s ens orsConnect ors /Pi nsHarnes s esSt eering wheel  rot ati on s ens orAccel eromet er/sens or cl ust erHydraul ic Control Uni t (HCU)
2.
3. If an obvious  cause for an obs erved or report ed concern is  found, correct  t he caus e (if pos s ible) beforeproceeding t o t he next  s t ep3.
4. If t he caus e is  not vis ually evi dent , check t he ant i-lock braking sys tem and s teering rot ati on s ens or modules  forDi agnos ti c Trouble Codes  (DTCs) and refer t o t he rel evant DTC Index.4.
DTC Index
• NOTE: If the control modul e or a component  i s s us pect and the vehicle remains  under manufacturer warrant y, refer t o theW arranty Pol icy and Procedures  manual (s ect ion B1.2), or determine i f any pri or approval programme is  in operat ion, pri ort o the ins tall ati on of a new module/component.
• NOTE: Generic scan t ool s  may not  read the codes li st ed, or may read only fi ve digit  codes . Mat ch the five di git s from t hes can tool to the firs t fi ve di git s of the seven digi t code l is ted to ident ify t he faul t (t he las t  t wo digi ts  gi ve addi ti onalinformat ion read by the manufact urer approved diagnos t ic s ys tem).
• NOTE: W hen performing volt age or res is t ance t est s , always use a digi tal mult imeter (DMM) accurat e t o t hree deci malplaces, and wi th an up-t o-date cal ibrat ion cert ificate. W hen tes ti ng res is t ance al ways  take t he res is t ance of t he DMMleads  i nt o account .
• NOTE: Check and recti fy bas ic faul ts  before beginni ng diagnos t ic rout ines  i nvol vi ng pinpoint t es t s.
• NOTE: Ins pect connect ors  for s igns of water ingres s , and pins  for damage and/or corros ion.
• NOTE: If DTCs  are recorded and, aft er performi ng the pi npoi nt  tes ts , a fault  is  not  present , an int ermi tt ent  concern maybe t he caus e. Always  check for loose connect ions  and corroded terminals .
For a compl ete lis t  of all  Di agnos ti c Trouble Codes  (DTCs) t hat could be logged on this  vehicle, pleas e refer to Sect ion100-00.REFER t o: Di agnos t ic Trouble Code (DTC) Index - DTC: Ant i-Lock Braki ng Sys t em (ABS) (100-00 GeneralInformat ion, Des cript ion and Operat ion).
Pinpoint Tests
PINPOINT TEST A : BRAKE VACUU M ASSIST FU NCTION
T ESTCONDIT IONSDET AILS/RESULT S/ACT IO NS
A1: CHECK T HE BRAKE PEDAL T R AVEL WIT H T HE ENGINE OFF
Set  i gnit ion s wit ch t o OFF.
Pump t he brake pedal  s ix ti mes and hold firm press ure on t he pedal .
Did t he pedal  t ravel decreas e and t he pedal  go hard as  i t was pumped?YesGO t o A2.NoCHECK the vacuum circui t to the brake boos t er. Start the engine and idle for three mi nut es, s wi tchignit ion OFF t hen repeat t he tes t. If t he pedal  t ravel does  not decreas e, s uspect the brake boos t er.
A2: CHECK T HE BRAKE PEDAL T R AVEL WIT H T HE ENGINE RUNNING 

il lumi nat ed for t he remaining 2 s econds of the bulb check, this  indicates  t hat faults  are st ored in t he ABS module memory.
If the warning i ndi cat or was  il luminat ed due to a wheel speed s ensor faul t, t he i ndicat or will  remain ill uminat ed at thenext  i gnit ion cycl e, even i f the fault  is  recti fi ed. W hen the vehicle is  driven above a s peed of 20 km/h (12.5 mph) theindicat or wi ll  be ext ingui s hed. This  al lows  t he ABS module to perform a thorough check of t he s yst em and to es t abl is h t hatt he out put from t he repl aced s ensor i s correct .
Low Fuel Level Indicator
The low fuel level indicator is  cont roll ed by t he fuel level gage s oftware (s ee above). W hen t he vehicle ent ers  power mode6, the low fuel i ndicat or is  ill uminat ed in an amber color for a 3 s econd bulb check. If t he fuel level gage softwaredetermines  t he low fuel indicator s houl d be i ll uminated, it  flas hes t he indicator at a rate of 2 Hz for 5 seconds . The firstfl ash is  accompani ed by a chime from t he ins t rument clus ter s ounder. After t he 5 s econd fl as hing period t he indi cat or willremai n i llumi nated unt il fuel is  added t o t he t ank or t he vehi cle i gni ti on is  swi tched off.
Parking Brake Indicator
The red parking brake i ndi cat or is  i ll uminated on receipt of a medium s peed CAN bus s ignal from t he CJB. The s ignalori ginates  i n t he parking brake micros wit ch, whi ch is  hardwired to the CJB. The parking brake indicator wil l onl y i llumi nateif t he parking brake is  appli ed and t he vehi cl e is  in power mode 6.
Rear Fog Lamp  Indicator
The rear fog lamp indicator is  il luminat ed on receipt  of a medi um s peed CAN bus  s ignal from t he CJB. The i ndicat or isil lumi nat ed i n an amber col or if t he vehi cl e is  in power mode 6 and rear fog l amp operat ion has  been reques ted.
Front Fog Lamp Indicator
The front fog l amp i ndi cat or is  i ll uminated on recei pt of a medium s peed CAN bus  si gnal  from the CJB. The indi cat or i sil lumi nat ed i n a green color i f the vehicle is  i n power mode 6 and front  fog lamp operat ion has  been reques ted.
Adaptive Front Lighting System Indicator
The Adapt ive Front  l ight ing Syst em (AFS) indicator i s cont rol led by t he AFS module. The AFS module i s  hardwi red t o t heCJB, whi ch relays  s ignals  to the i nst rument  clus ter over the medi um s peed CAN bus . When t he vehi cl e enters power mode6, the AFS indicator is  ill uminat ed in an amber color for a 3 s econd bul b check. If duri ng AFS operati on a faul t is  det ect ed,t he AFS indicator wi ll fl ash at a frequency of 2 Hz.
Speed Control Indicator
The s peed control indicator i s cont roll ed by t he ECM, which t rans mit s  a s peed cont rol  acti ve si gnal  t o t he ins t rumentclus ter via the CJB. The indicator wi ll il lumi nat e i n an amber col or when the vehicle is  i n power mode 6 and s peed cont rolis  act ive.
Trailer Indicator
The t rail er indicator is  cont roll ed by t he ins trument cl ust er on receipt  of medium speed CAN bus  si gnal s from the CJB.W hen a trailer i s connected t o t he vehi cle el ect ri cal s ys t em and t he t urn s i gnal indicat or s wi tch i s operated, t he CJBt ransmit s a s ignal to the ins trument  cl us t er to operat e t he t rail er indicator. The inst rument  clus t er s oftware cont rol s thefl ash rat e of the indicator which flas hes in a green color. The t rai ler indi cat or flas hes s lowly, at  t he s ame rat e as  t he t urns ignal indicators .
Low Washer Fluid Indicator
The low washer fluid indicator is  il luminat ed on receipt  of a medi um s peed CAN bus  signal from t he CJB. The s i gnalori ginates  i n t he low washer fl uid l evel  s wit ch, whi ch is  hardwired to the CJB.
The amber low was her fl uid i ndi cat or is  s ubject t o a 3 second bul b check when the vehicle ent ers  power mode 6. If a lowwas her fluid level is  detect ed for more t han 15 seconds  when the vehicle is  i n power mode 6, the ins trument  cl us t er wil lil lumi nat e t he indi cat or.
Low Engine Coolant Level Warning Ind icator
The low engi ne cool ant  l evel  warni ng indicat or i s  il lumi nat ed on recei pt  of a medium speed CAN bus  s i gnal  from the CJBwhen t he vehi cl e is  in power mode 6. The s ignal origi nat es  in the ECM, whi ch trans mits  the s i gnal  t o t he CJB over t he highs peed CAN bus.
W hen t he vehicle ent ers  power mode 6, the amber l ow engine coolant level warning i ndi cat or is  i ll uminated for a 3 secondbulb check. If the warning i ndi cat or remai ns  ill uminat ed aft er this  period, the engine cooli ng s yst em s hould be checked forleaks  and t opped up as  necess ary.
Transmission Warning Indicator
The t ransmis s ion warni ng indi cat or di spl ays  aut omati c transmis s ion and acti ve-on demand coupli ng warni ngs . The warni ngindicat or i s  il lumi nat ed on recei pt  of medi um s peed CAN bus  s ignals  from t he CJB. The s ignals  origi nat e i n theTrans mis s ion Cont rol Modul e (TCM) and the act ive-on demand coupl ing control modul e res pect ively and are t rans mi tt ed tot he CJB over t he high s peed CAN bus .
The t ransmis s ion warni ng indi cat or i s  a dual col or indicator, whi ch is  subject  t o a 3 second bulb check when the vehicleenters power mode 6. For t he fi rs t  1.5 seconds  of the bulb check t he indicator i llumi nates  i n an amber col or, fol lowed by1.5 seconds  ill uminat ed in a red color.
The t abl e below det ails  warning i ndicat or col or agai ns t  mes s age cent er mess age. 

Message Center Message
Warning Indicator Color
Automatic T ransmission RelatedWarningActive On-demand Coupling RelatedWarningTRANSMISSION FAULTAmberRed
TRANSMISSION FAULT AND OVERHEATRedn/a
TRANSMISSION FAULT LIMITED GEARSAVAILABLERedn/a
TRANSMISSION FAULT TRACTION REDUCEDn/aRedTRANSMISSION OVERHEAT SLOW  DOW NAmberRed
Hill Descent Control Fault Warning Ind icator
The amber Hil l Des cent  Cont rol (HDC) warning i ndi cat or is  i ll uminated on receipt of medium speed CAN bus  s i gnal s fromt he CJB . The si gnal s ori ginate in t he ABS module and are t rans mi tt ed to the CJB over the hi gh s peed CAN bus.
W hen t he vehicle ent ers  power mode 6, the HDC warni ng indicator i s s ubject  t o a 3 s econd bulb check. If duri ng HDCoperati on t he HDC warni ng indicat or i ll uminates  i t s ignifies  t hat  the 'fade out' s t rategy has  been i nvoked due tocomponent fai lure.
If the HDC warning indicator fl ashes  i t s ignifies  t hat  t he 'fade out' s trategy has  been invoked due to brake s ys t emoverheat . In thi s ins t ance, the firs t fl as h is  accompanied by a chi me from t he ins trument cl ust er and the green HDC acti veindicat or wi ll  be ext ingui s hed.For addit ional informat ion, refer t o: Anti -Lock Cont rol  - St abi li ty As s is t (206-09C Anti -Lock Cont rol  - St abi lit y As s is t,Des cript ion and Operat ion).
Door Open Indicator
The door open i ndi cat or is  i ll uminated on receipt of medium speed CAN bus  s i gnal s from t he CJB. The si gnal s ori gi nate i nt he door modules , which are hardwired t o t he CJB. The door open indicator wil l il lumi nat e i n a red col or if a door opens ignal is  received by t he CJB from any door module while the vehicle is  i n power mode 6.
Engine Management System Warning  Indicator
The engi ne management  s ys tem warni ng indicator i s il lumi nat ed on receipt  of medium speed CAN bus s ignals  from theCJB. The s i gnals  origi nat e i n t he ECM and are transmit ted t o t he CJB over t he high speed CAN bus .
The amber engi ne management  s yst em warning i ndicat or is  ill uminat ed for a 3 second bulb check when the vehicle ent erspower mode 6. If t he indicat or s ubs equentl y il lumi nat es  a DTC wil l be logged in t he ECM whi ch s houl d be int errogat edus ing t he Land Rover approved diagnos t ic s yst em.
Side Lamp Indicator
The green s ide light  i ndi cat or is  i ll uminated on recei pt of a medium s peed CAN bus  si gnal  from the CJB. The s ignalori ginates  i n t he li ght  s wi tch module and is  t rans mi tt ed to the CJB over the Local Int erconnect Network (LIN) bus . Theins t rument clus ter wil l onl y i llumi nate t he s ide lamp i ndi cat or when the vehicl e is  in power mode 6.
Dynamic Stability Control Indicator
The Dynamic St abi li ty Cont rol (DSC) i ndi cat or is  i ll uminated by the i nst rument  clus ter on recei pt of medi um s peed CAN buss ignals  from the CJB. The s ignal origi nat es in the ABS modul e. The indicator is  il luminat ed in an amber color for 3 s econdsfor a bul b check when t he vehicle ent ers  power mode 6. If no fault s  exis t, t he i ndi cat or is  exti ngui shed after t he bulb checkperi od.
W hen DSC is  acti ve, t he i ndi cat or flas hes t o inform the driver that  t he s ys t em i s regulat ing engine out put  and braki ngforces . If the i ndi cat or remai ns  il luminat ed aft er the bulb check peri od or ill uminat es  when dri vi ng, t he DSC s ys tem has  afaul t or DSC has  been des elected by t he driver us i ng the DSC swit ch on the floor cons ole.
Hill Descent Control Active Indicator
The HDC acti ve indicat or i s  il lumi nat ed by t he ins t rument clus ter on receipt  of medium s peed CAN bus s ignals  from theCJB. The s i gnal ori ginates  i n t he ABS module. The indicat or i s  il lumi nat ed i n a green col or when HDC is  act ive and t hevehi cl e s peed is  bel ow a predet ermi ned thres hold. If the vehicle speed i s fas t er t han t he threshold li mit , the HDC indicat orwil l fl ash unt il  t he vehi cl e s peed is  reduced. On high line ins trument  cl us t ers  a support ing mess age wi ll als o be di spl ayedin the mess age cent er. For addi ti onal  i nformat ion, refer to:
Ant i-Lock Cont rol - Stabi lit y As s is t (206-09C Ant i-Lock Cont rol - Stabil it y As s is t, Des cript ion and O perati on),Informat ion and Mes s age Cent er (413-08 Informati on and Mes sage Cent er, Descripti on and Operat ion).
If the us e of HDC caus es  the brake di s cs  to exceed their pre-determined t emperat ure, the HDC s ys t em i nit iates  a 'fadeout'. The HDC indicat or flas hes during 'fade out ' and on hi gh li ne ins t rument clus ters a s upporti ng mes sage i s  dis played i nt he mes sage center. W hen t he brake dis cs have cooled suffi ci ent ly, HDC i s  react ivated and t he HDC i ndicat or ispermanentl y il lumi nat ed.
Anti-theft Alarm Indicator
The anti -t heft  alarm i ndi cat or is  controll ed direct ly from the CJB vi a a hardwi red connect ion. There i s no s oft warefuncti onal it y wit hin the i nst rument  clus t er t o control operat ion of t he anti -t heft  alarm i ndicat or.For addit ional informat ion, refer t o: Anti -Theft  - Act ive (419-01A Anti -Theft  - Acti ve, Des cri pt ion and Operati on).
Glow Plug Indicator
The glow pl ug indi cat or i s  i llumi nated on recei pt of a medium speed CAN bus  si gnal  from the CJB. The s ignal originat es int he dies el  ECM and indicates  t he glow plugs are operat ional. The i ndi cat or wil l ill uminat e in an amber color when t hevehi cl e enters  power mode 6 and a gl ow plugs  acti ve s ignal is  received from t he ECM. W hen t he combus ti on pre-heatprocedure has  been carri ed out, t he ECM i nforms the ins trument  cl us t er to ext inguis h t he glow pl ug indicat or. 

MessageO ther WarningsReasonAction
ECO STOP/STARTUNAVAILABLETel l-tal e li ght in t heEco swi tchext inguis hed
Eit her Hi ll  Decent  Control (HDC) or TerrainRespons e (TR) i s act iveDes elect HDC or TR i fterrain condit ions  permi t
ENGINE SY STEM FAULTMalfunct ion Indi cat orLamp (MIL) il lumi nat edEngi ne Cont rol  Module (ECM) has  detected afault  i n t he engi ne management  s ys temConnect  Land Roverapproved di agnos ti csys tem t o diagnos e faultFRONT LEFT TY REPRESSURE NOTMONITORED
Amber TPMS indicatorfl ashes  for 75 secondsthen remainsil lumi nat ed
No t rans mis s ion from front left  TPMSpres sure s ensorConnect  Land Roverapproved di agnos ti csys tem t o diagnos e fault
FRONT PASSENGER DOOROPENNoneFront pas s enger door open or not  fully cl osedNone
FRONT RIGHT TY REPRESSURE NOTMONITORED
Amber TPMS indicatorfl ashes  for 75 secondsthen remainsil lumi nat ed
No t rans mis s ion from front ri ght  TPMSpres sure s ensorConnect  Land Roverapproved di agnos ti csys tem t o diagnos e fault
FUEL TANK CAP LOOSEOR MISSINGNoneNort h American vehi cl es onl y. Diagnos t icMonit oring of Tank Leakage (DMTL) pumpunabl e to pres surize t he fuel  s yst em.For addit ional informati on, refer t o: Elect roni cEngi ne Cont rol s (303-14A Electroni c Engi neCont rol s - I6 3.2L Pet rol, Des cri pt ion andOperati on).
Ti ght en or repl ace t he fueltank cap. Check fuelsys tem for l eaks .
GRASS GRAVEL SNOWGras s  Gravel SnowTerrai n Res pons e i condis played in mess agecent er
Advi sory mes s age. Terrain Res pons e rotarycont rol has been moved to the Grass  GravelSnow posi ti on. Program will  become acti veaft er 2 s econds
None
GRASS GRAVEL SNOWPROGRAM SELECTEDGras s  Gravel SnowTerrai n Res pons e i condis played in mess agecent er
Advi sory mes s age. Terrain Res pons e Gras sGravel Snow special program has beens el ect ed for more t han 2 s econds  and i scurrent ly acti ve
None
HDC FAULT SY STEM NOTAVAILABLESingle chime fromins trument cl ust ers ounder
Hil l Des cent  Cont rol (HDC) sys tem faul t.Dri ve wit h care and do not  at tempt  t odes cend s teep s lopes .For addit ional informati on, refer t o: Ant i-LockCont rol  - St abi li ty As s is t (206-09C Anti -LockCont rol  - St abi li ty As s is t , Des cri pti on andOperati on).
Connect  Land Roverapproved di agnos ti csys tem t o diagnos e fault
HDC NOT AVAILABLE INTHIS GEARGreen HDC act iveindicator flas hesIncorrect  gear s el ect ed for HDC to operate.For addit ional informati on, refer t o: Ant i-LockCont rol  - St abi li ty As s is t (206-09C Anti -LockCont rol  - St abi li ty As s is t , Des cri pti on andOperati on).
Sel ect  correct  gear beforeat t empt ing des cent
HDC NOT AVAILABLESPEED TOO HIGHGreen HDC act iveindicator flas hesHDC not avai lable as  current vehi cl e s peed isabove operat ing t hres hold.For addit ional informati on, refer t o: Ant i-LockCont rol  - St abi li ty As s is t (206-09C Anti -LockCont rol  - St abi li ty As s is t , Des cri pti on andOperati on).
Reduce s peed beforeat t empt ing des cent
HDC TEMPORARILY  NOTAVAILABLE SY STEMCOOLING
Green HDC act iveindicator flas hesHDC s yst em swi tched off whi le brake s ys t emis  cooli ngW ait  unt il mes sage i sext inguis hed beforeat t empt ing des cent
HDC SW ITCHED O FFSingle chime fromins trument cl ust ers ounder
HDC s yst em swi tched off by driver, TerrainRespons e s ys t em or s peed thres hold hasbeen exceeded
None
HIGH ENGINE SPEED FORCOOLINGNoneIdl e s peed increased to as s is t  engine cool ingNone
KEY  IN IGNITIONCont inuous chi me fromins trument cl ust ers ounder
Advi sory mes s age informing the driver thatthe remot e hands et has been left  i n t he s tartcont rol module, t he ignit ion has  beens wit ched off, and t he dri vers door i s  open
Remove t he remotehands et  from t he s tartcontrol modul e
LEFT REAR DOOR O PENNoneLeft rear door open or not  ful ly cl os edNone
LIGHTS ONCont inuous chi me fromins trument cl ust ers ounder
Advi sory mes s age that t he ext eri or l amps  ares wit ched on, t he remot e hands et  has beenremoved from the s t art  control  modul e andthe drivers  door has  been opened
Swi tch off ext eri or lamps
LOW  COOLANT LEVELNoneEngi ne cool ant  l evel  below recommendedlevelCheck engine cool ingsys tem for l eaks  and t opup as neces sary
LOW  W ASHER FLUIDSingle chime fromins trument cl ust ers ounder at ignit ion on(power mode 6)
W as her flui d level bel ow t hres hol dAdd water and addi ti vemixt ure t o wi nds hiel dwas her bott le
MEMORY  1 SELECTEDNoneConfirmati on t hat  memory funct ion has  beens uccess ful ly carried outNone
MEMORY  2 SELECTEDNoneConfirmati on t hat  memory funct ion has  beens uccess ful ly carried outNone
MEMORY  3 SELECTEDNoneConfirmati on t hat  memory funct ion has  beens uccess ful ly carried outNone 

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Is  the bat tery warning lamp i ll uminated?YesGO t o Pi npoint  Tes t C.NoThe generat or output is  wit hi n t he expected range, Do not replace the generator. If cus tomerconcern i s  s ti ll  evident cont act  dealer t echnical support
PINPOINT TEST C : BOSCH NON-BMS G ENERATOR DIAG NOSTIC FLOW CHART
T ESTCONDIT IONSDET AILS/RESULT S/ACT IONS
C1: CIRCUIT  CHECKS
• NOTE: Freel ander 2 = Charge warni ng lamp is  driven by t he cent ral  juncti on box (from t he powert rain cont rol module) tot he ins trument panel  clus ter via the CAN bus
• NOTE: Defender = Charge warning lamp i s  dri ven by the powertrain control modul e t o the ins trument  panel cl ust er viat he CAN busFreelander 2 = Refer t o t he elect rical  circui t diagrams  and check t he (LIN) ci rcuit  bet ween thegenerat or and the engine control modul e for s hort  ci rcuit  t o ground, short ci rcuit  to power, openci rcuit , hi gh res i st ance fault s
Defender = Refer to the el ect ri cal circuit  di agrams  and check the (D+ and ALTMON) circui ts  bet weenthe generat or and t he engine control  modul e for s hort  circui t to ground, s hort  circui t t o power, openci rcuit , hi gh res i st ance fault s
Are any circui t fault s  evident?YesRepair t he circui t as required GO t o Pi npoi nt  Tes t B.NoGO t o Pinpoint  Tes t D.
PINPOINT TEST D : BOSCH NON-BMS GENERATOR DIAGNOSTIC FLOW CHART
T ESTCO NDIT IONSDET AILS/RESULT S/ACT IONS
D1: CIRCUIT  CHECKS 1
• NOTE: Freel ander 2 = The heat ed rear s creen i s ti med t o operat e for 12 minutes• NOTE: Defender = The heat ed rear s creen is  t imed to operate for 8 mi nutes
Connect a volt meter t o t he vehi cl e batt ery
Swit ch ignit ion s t at e t o on (engine off)
Turn off al l elect rical  l oads  e.g. (bl ower, radio, i nt eri or light s etc.)
Start  the engine, s wit ch on the heat ed rear s creen
Ens ure the heated rear s creen is  on (s ee note above) and t hat  t he air condi ti oning s yst em is  off.
Vol tage meas urement
Meas ure the volt age drop bet ween the generat or body and bat tery negat ive t ermi nal and recordthe value (V2)
Does  t he volt age drop value (V2) = less than 0.3 Volts ?YesGO t o D2.NoSwit ch off engi ne. Ci rcuit  check. Refer t o t he electrical ci rcuit  diagrams, check the generator bodyand battery negative cables for loos e or corroded connecti ons . Repair any circuit  fault s, retes t t hegenerat or GO t o Pi npoint  Tes t B.D2: CIRCUIT  CHECKS 2
Vol tage meas urement s
Meas ure the volt age drop bet ween the generat or B+ terminal and battery positive terminal andrecord value (V3)
Does  t he volt age drop value (V3) = less than 0.3 Volts ?YesIns tal l a new generator. Refer to the warrant y policy and procedures  manual, or determine if anyprior approval programme is  i n operat ion, prior t o t he ins t al lat ion of a new modul e/componentNoSwit ch off engi ne. Ci rcuit  check. Refer t o t he electrical ci rcuit  diagrams check t he generator B+terminal and positive battery cables for l oose or corroded connect ions . Repai r any ci rcuit  faul ts ,ret es t  t he generator GO to Pi npoi nt Tes t  B. 

Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Front Side Member Section
Removal and Installation
Removal
• NOTE: The front side member section is cut from the front side member service panel.
• NOTE: The RH section is slightly shorter than the LH due to the location of the engine mounting.
• NOTE: Due to the combined thickness of the panels, it is recommended that spot welds are replaced with MIG plug welds
in this repair.
1. The front  s ide member s ect ion is  replaced in conjunct ion wit h:
Front  bumper cover
Front  bumpe r a rma t ure
Hood lat ch panel
Both front fenders
Front  bumpe r mount i ng
• NOTE: It is also necessary to remove the engine and suspension as an assembly.
2. Fo r a d d i t i o na l  i nf o rma t i o n re l a t i ng  t o  t hi s  re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l  i nf o rma t i o n,  re f e r t o : Body and Frame
 (501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd  W o rks ho p  P ra ct i ce s
 (100-00 Ge ne ra l  I nf o rma t i o n,
Description and Operation).
3. Re move  t he  f ront  bumpe r mount i ng.
Fo r a d d i t i o na l  i nf o rma t i o n,  re f e r t o : Front  Bumper Mount ing
(501-27 Front  End Sheet  Met al  Re pai rs , Removal  and
Installation).
4. Remove the radiator cooling pack.
Fo r a d d i t i o na l  i nf o rma t i o n,  re f e r t o : Radiator
 (303-03A Engi ne
Cooling - I6 3.2L Petrol, Removal and Installation).
5. Remove the engine and front suspension as an assembly.
6. LH Side: Remove the air intake pipe.
7. LH Side: Release the battery junction box and position aside.
8. RH Side: Remove the windshield washer reservoir.
Fo r a d d i t i o na l  i nf o rma t i o n,  re f e r t o : Windshield Washer
Res ervoi r (501-16 W i pers  and W as hers , Removal and
Installation).
9. Release and lay aside the wiring harness.
10. Mill out the spot welds.