2006 LAND ROVER FRELANDER 2 Repair Manual

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Page 753 of 3229

LAND ROVER FRELANDER 2 2006 Repair Manual DescriptionNmlb-ft
Engine mount bracket LH:
M8*2518M12*8059
Engine mount bracket RH:
M12*8059M14*175129
Engine mount LH bolt175129
Engine mount RH bol ts8059Flywheel bol tsAA
Fuel i njector wi ri ng

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LAND ROVER FRELANDER 2 2006 Repair Manual Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine
Des cript ion and Operat ion
EXTERNAL VIEW
OVERVIEW
• NOTE: Freelander 2 feat ures a new TD4 dies el engine. This TD4 di esel engine i s

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LAND ROVER FRELANDER 2 2006 Repair Manual s ecurel y bolt ed to the top of a machined cas t-iron cyl inder block. The cylinder head provides t he locati on for t he 16 valves(4 per combus ti on chamber), valve operat ing gear, cams haft s an

s ecurel y bolt ed to the top of a machined cas t-iron cyl inder block. The cylinder head provides t he locati on for t he 16 valves(4 per combus ti on chamber), valve operat ing gear, cams haft s and ti ming gear, fuel inject ors and glow plugs. Dril li ngs andgalleries are formed wi thi n the cyli nder head t o provide lubri cat ing oi l and coolant fl ow.
The cyl inder head is formed wit h the cams haft l ower bearing cap cas t ings , and is enclos ed by a mat ing s t ructural cams haftcover wi th s eali ng gasket. The cams haft cover i s formed wi th the cams haft upper beari ng cap cas t ings , intake ai r fil li ngt racts , and port s for t he cyl inder head cover, crankcas e venti lat ion component s.
An 'L' s haped cyli nder head cover enclos es the s t ructural cams haft cover openings, and i ncorporates t he Posi ti ve Crankcas eVenti lati on Valve (PCV), s afet y val ve and crankcas e vent il ati on connecti ons .
An acous t ic engine cover i s i ns t alled above t he engi ne, and compris es a polypropylene foam layer adhered to theunders ide of a t hermo-plas ti c cover. The cover i s t uned t o abs orb and reduce engine produced nois e t o accept abl e NVHlevels . A hole formed in the rear Left-hand (LH) s ide of t he engine cover provi des the l ocat ion for the engine oi l fil ler cap.
The cyl inder block provides t he locat ion for t he cranks haft and beari ngs , oil cooling jet s, reci procat ing component s , and thecount er-bal ance s haft hous ing. Galleries and drill ings are formed in the cyli nder block for lubri cat ing oi l and coolant fl ow. Acount er-bal ance s haft hous ing i s bolt ed to the unders ide of t he cylinder block and is gear dri ven by the cranks haft . Thecount er-bal ance s haft as s embly reduces engine NVH to provi de a s moot h power out put .
An aluminum oi l pan hous ing and a pres sed st eel oi l pan are s ecured t o t he bot t om of t he cyl inder bl ock. The oil panhous i ng is s ealed and bol ted di rectl y to the cyli nder block. The oil pan is sealed wit h li qui d s ealant and att ached t o t he oilpan hous i ng to provide t he lubricat ion sys tem res ervoir. The lubricat ion sys tem oil pump i s l ocated ins ide t he oil pan andis bol ted t o t he unders ide of t he cyl inder bl ock. The oil pump is chain driven by t he cranks haft .
Engi ne cool ing i s achi eved wit h a pres s uri zed water-cool ant sys tem. An engi ne dri ven coolant pump dis t ri but es t he cool antt hrough gal leries in the cyli nder head and block.
Engi ne produced emis s ions comply wi th European Commis s ion Di recti ve (EUCD) St age 4 legis l at ive requirement s . Theli mit ing of res ul tant emi ss i on pol lut ant s i s acheived by us e of an exhaus t s yst em cat alyti c convert er, an opt ional Di eselPart iculate Filt er (DPF), advanced el ect ronic engine management cont rol , PCV, and Exhaus t Gas Recircul at ion (EGR)s ys t em.
ENGINE STRUCTURE

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LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-Cyli nder head cover2-St ructural cams haft cover
3-Cyli nder head
4-Cyli nder block5-Oi l pan hous ing
6-Oi l pan
Technical Features
The TD4 engine compri ses the follo

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LAND ROVER FRELANDER 2 2006 Repair Manual Fuel i njectors cent rall y posi ti oned to the combus ti on chamberRoll er finger rockers wi th hydraul ic l as h adjus t ersGarrett Rot ary Elect ronic Actuat ed (REA) vari abl e geometry t urbo

Fuel i njectors cent rall y posi ti oned to the combus ti on chamberRoll er finger rockers wi th hydraul ic l as h adjus t ersGarrett Rot ary Elect ronic Actuat ed (REA) vari abl e geometry t urbochargerPierburg electronic cont rol led EGR val ve wit h Vis t eon EGR cool erBosch generat ion 3 fuel sys t em wi th common fuel rai l i njecti on technol ogy7-hole piezo-electric t ype inject ors (capable of 5 inject ions per st roke)Advanced Bosch EDC 16 engi ne management s ys temInt ake manifold i ncorporati ng variable swi rl and port de-act ivati on t echnologyElectroni c int ake thrott le for cont roll ed engine s hut-downCount er-balance shaft as s emblyAlumi num all oy cyl inder head, and doubl e wall cas t-iron cyl inder bl ockCylinder head des i gn for opti mum ai r s wirl acros s t he engine s peed rangeExhaus t emis s ion t reat ment wit h a di esel s peci fi c cat alyti c convert er and an opti onal DPFSteel crankshaft wit h doubl e damping flywheel and tors i onal vibrat ion damperEmis s ions compli ant wit h EUCD St age 4 legis l at ion.
Technical Details
Technical det ail s for t he TD4 engine are s hown bel ow:
• NOTE: The TD4 engine cyli nders are numbered from t he rear of t he engi ne (t rans mi ssi on end). Therefore, No. 1 cyli nderis locat ed at t he rear of the engine.
ItemDetailEngine t ypeDW 12BTED4
Confi gurati on4 cylinder in-li ne
Cyli nder numberi ngNo. 1 cyl inder at rear of engi ne (t rans mi ss ion end)Engine i ns t allat ionTrans verse mounted, ti lt ed 12 degrees t oward rear
Bore / s troke85 mm / 96 mm
Cubic capaci ty2179 cm3
Compres s ion rati o16.6:1
Emi ss i ons compli anceEUCD St age 4Maximum power out put (kW EU)118 kW @ 4000 rpm
Maximum t orque400 Nm @ 2000 rpm
Engine i dl e s peed:Manual t rans mis s ion 750 rpmAutomat ic t rans mis s ion 795 rpm
Engine maximum s peed5000 rpm
Firing order1-3-4-2Oi l capaci ty5.4 lit ers (5.7 US quart s)
Cylinder Numbering
The cyl inders are numbered as s hown below, wi th cyl inder 4 at the front of t he engi ne.
Engine Identification

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LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
A-Front of engine1-Engine t ype
2-Engine vari ant (manual trans mi s si on)
3-Engine vari ant (automat ic trans mi ss i on)4-Engine s eri al number
Engi ne ident ifi cat io

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LAND ROVER FRELANDER 2 2006 Repair Manual ItemPart NumberDescription
1-Cyli nder head l ocati ng dowel (2 off)2-Trans mi ss i on hous ing locat ing dowel s (2 off)
3-Core plug (12 off)
4-Mai n oil gall ery s ealing pl ug (2 off)5-Mai n beari

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LAND ROVER FRELANDER 2 2006 Repair Manual 12-Nut (4 off)
13-Oi l fi lt er el ement
14-O-ri ng15-Oi l fi lt er cap
16-O-ri ng
17-Oi l pres sure s wit ch18-Coolant s uppl y hose to oi l cool er
19-Counter-balance s haft hous i ng bol t (8 off

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