2006 LAND ROVER FRELANDER 2 Repair Manual

Page 2569 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 2. Drill holes in the new panel ready for MIG plug welding.
3. Offer up the new panel and clamp into position. Check
al ignment , i f correct , proceed t o next  s t ep, i f not , rect i fy and
rechec

Page 2570 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Upper Panel
Removal and Installation
Removal
• NOTE: The fender apron upper panel is  s erviced as  a s eparat e weld-on panel.

Page 2571 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 10. Separate the joints and remove the old panel, including its
NVH element.
Installation
1. Prepare and spot weld the new panel in the areas
illustrated, where it is not fully welded.
2. Prepare the

Page 2572 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 3. Drill holes in the new panel ready for MIG plug welding.
4. Offer up the new panel and clamp into position. Check
al ignment , i f correct , proceed t o next  s t ep, i f not , rect i fy and
rechec

Page 2573 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 9. Spot weld at the points illustrated.
10. MIG Pl ug we l d.
11. Dress all welded joints.
12. The installation of associated panels and mechanical
components is the reverse of removal.

Page 2574 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Front Side Member Closing Panel
Removal and Installation
Removal
• NOTE: The front side member closing panel must be unpicked from the front

Page 2575 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual Installation
1. Remove the panel from the service panel.
1. Mill out the spot welds.
2. Saw cut, ensuring the cut aligns with the one
a l re a dy ma de  o n t he  ve hi cl e .
2. Prepare the old and n

Page 2576 of 3229

LAND ROVER FRELANDER 2 2006  Repair Manual 7. MIG weld the butt joint.
8. Install weld stud.
9. Dress all welded joints.
10. The installation of associated panels and mechanical
components is the reverse of removal.