Publi s hed: 11-May-2011
General Information - Standard Workshop Practices
Des cript ion and Operat ion
Vehicle in Workshop
W hen working on a vehicl e in the workshop al ways make sure t hat :
W here practi cable, t he parking brake is appli ed and t he wheel s are securely chocked to prevent t he vehi cl e movingforwards or backwards .W henever pos si ble, t he ignit ion key i s removed before any work is carried out on t he vehi cle.If the engine i s t o be run, t here i s adequat e vent il ati on, or an extract ion hos e i s us ed to remove exhaus t fumes.There i s adequat e room to rais e the vehicle and remove t he wheel s , if neces s ary.Fender covers are al ways ins tal led i f any work i s to be carri ed out in t he engine compart ment.W here practi cable, t he batt ery i s dis connected if worki ng on the engi ne, underneath t he vehicle, or if t he vehi cl e i srai sed.
• CAUTIO NS:
Prior to dis connect ing the bat tery, refer to the El ect ri cal Secti on of this manual - Bat tery dis connect ion/connect ion.For addit ional informat ion, refer t o: Specificati ons (414-01 Bat t ery, Mount ing and Cables , Speci ficat ions).
W hen el ect ri c arc wel ding on a vehi cl e, al ways dis connect t he generator wi ri ng to prevent t he pos si bili ty of a s urgeof current caus i ng damage to the i nternal component s of the generat or.
If us i ng welding equipment on t he vehicle, a s uit abl e fire exti nguis her is readily avail able.
Battery - General
• CAUTIO NS:
Prior to carrying out any procedures which i nvol ve dis connect ing/ or connecti ng the bat tery, refer t o t he ElectricalSect ion of t his manual - Batt ery di sconnect ion/connect ion.For addit ional informat ion, refer t o: Specificati ons (414-01 Bat t ery, Mount ing and Cables , Speci ficat ions).
A di s charged bat tery condit ion may have been caus ed by an electrical short ci rcuit . If t his condit ion exis t s there wil lbe an apparentl y li ve circuit on the vehicle even when al l normal circuit s are s wit ched off. This can cause arcing when t hejumper cables are connect ed.
W hi le it i s not recommended that the vehicl e is jump s t art ed, i t is recognized t hat thi s may occas ionall y be t he onl ypracti cal way t o mobi lize a vehi cl e. Prior t o at tempt ing a jump s t art , reference must be made to the El ect ri cal Secti on oft hi s manual - Jump St art ing.
Followi ng jump s tart ing of a dis abl ed vehi cle, the di s charged bat tery mus t be checked for s erviceabili ty and recharged offt he vehi cl e as s oon as poss ibl e t o avoi d permanent damage.
Do not rel y on t he generator t o res t ore a di s charged bat tery. For a generat or t o recharge a batt ery, it woul d take i n exces sof eight hours cont inuous dri vi ng wi th no addi ti onal loads placed on t he batt ery.
Always make s ure that t he jumper cabl es are adequate for the tas k.Always make s ure that t he s lave batt ery i s of the same vol tage as t he vehicle bat tery. The bat teries mus t beconnected i n paral lel.Always make s ure that s wit chabl e electric circui ts are s wi tched off before connecti ng jumper cabl es. This reducest he ri sk of arci ng occurring when the final connecti on is made.
Towing the Vehicle
W ARNING: W hen t owing i s neces sary, reference mus t be made to the Jacki ng, Lift ing and Towing Secti on of thi sManual .
W hen t he vehicle i s being t owed dock the remote cont rol and s wit ch on the ignit ion. (s t eering l ock releas ed and warni ngli ght s i ll uminated). Onl y t hen wil l the s t eering, turn s ignal lamps , horn and s t op lamps be operat ional. Fail ure t o followt hes e i nst ructi ons may res ult in pers onal injury. It mus t be noted that wit h t he engine not running, t he power s t eering andbrake boost er wil l be inoperat ive t herefore, great er effort wil l be needed t o s t eer t he vehicle and apply the brakes .
General Installation Instructions
Component removal
W henever pos si ble, clean component s and the surroundi ng area before removal .
Blank off openings expos ed by component removal .Followi ng dis connecti on, s eal fuel, oil or hydrauli c li nes i mmediat ely us ing sui table bl anki ng plugs or caps .Seal open ends of expos ed oil ways us i ng sui table tapered hardwood pl ugs or cons pi cuous pl as t ic pl ugs .Immediat el y a component i s removed, place it i n a sui table contai ner; us e a s eparate cont ai ner for each componentand it s as s ociat ed part s .
Dust
Dus t or powder produced during repai r operati ons may be irri tant , harmful or t oxi c. Avoid breathing dus t s from powderychemical mat eri als or t hos e aris ing from dry abrasi on operati ons. W ear respi rat ory prot ect ion if vent il ati on is inadequate.
Fine dus ts of combus ti bl e mat eri al can pres ent an expl osi on hazard. Avoid expl os i ve li mit s and s ources of ignit ion.
Electrical Equipment
Electric s hock can res ul t from the us e of faul ty el ect ri cal equipment or from t he misus e of equipment in good condit ion.
Make s ure t hat elect rical equipment i s maint ained in good condit ion and frequent ly tes ted. Fault y equi pment should belabell ed and preferably removed from t he work st ati on.
Make s ure t hat fl exes , cabl es , plugs and s ocket s are not frayed, ki nked, cut, cracked or ot herwi se damaged. If us i ng cablereel extens ion equipment, ALW AY S ens ure that t he cabl e is full y unwound from t he reel .
Make s ure t hat elect rical equipment and flexes do not come int o cont act wi th water.
Make s ure t hat elect rical equipment i s prot ect ed by the correct rat ed fus e.
Never mis use elect rical equipment and never us e equipment which i s in any way fault y. The res ult s coul d be fatal.
Make s ure t hat the cables of mobil e elect rical equi pment cannot get t rapped and damaged, s uch as i n a vehicle hoi st .
Make s ure t hat the des ignated el ect ri cal workers are trained in bas i c Fi rs t Ai d.
In cases of electrocution:
Swit ch off t he power supply before approachi ng t he victi m.If this is not poss i bl e, DO NO T T OUCH T HE VICT IM but push or drag t he pers on from the s ource of electricit yus ing dry, non-conduct ive mat erial .Commence res us ci tat ion i f trained t o do s o.SEEK IMMEDIAT E MEDICAL AT T ENT ION.
Exhaust Fumes
Thes e contai n as phyxiat ing, harmful and t oxic chemicals and part icl es such as carbon oxides , nit rogen oxi des, al dehydes ,lead and aromati c hydrocarbons . Engi nes should be run onl y under condi ti ons of adequat e exhaus t extract ion or generalvent il ati on and not in confi ned spaces .
Gasoline (Petrol) engine
There may not be adequate warning of odour or of i rrit at ion before t oxic or harmful effect s ari se. These may be i mmediat eor del ayed.
Gas Oil (Diesel engine)
Soot , dis comfort and irri tat ion us ual ly gi ve adequate warning of hazardous fume concent rat ions .
Fibre Insulation
The fi brous nature of s urfaces and cut edges can caus e s kin irri tat ion. Thi s is us uall y a physi cal and not a chemical effect .
Precaut ions s hould be taken to avoi d exces s ive s kin contact through careful organi zat ion of work pract ices and the us e ofgloves.
Fire
Many of the materials found on or ass ociated wit h t he repair of vehi cles are highly flammabl e. Some give off t oxic orharmful fumes i f burnt; ot hers s uch as fl uoroelas tomers when burnt or damaged by exces si ve heat can break down andproduce highly corrosi ve hydrofl uoric acid - See Fl uoroelas tomers.
Shoul d any mat erial be i n a burnt or overheated condit ion, handle wit h extreme caution and wear protecti ve clothi ng whenhandl ing s uch it ems . Dis pose of s uch mat erial i n accordance wit h l ocal regulat ions .
Decont aminate and dis pos e of protecti ve cl othing immedi at ely after us e.
Obs erve s trict fire s afety when st ori ng and handl ing flammabl e mat erial s or sol vent s, parti cularly near electrical equi pmentor welding proces s es.
Make s ure, before usi ng electrical or wel ding equipment, t hat there is no fi re hazard present .
Have a s uit abl e fire exti nguis her avai lable when us i ng welding or heati ng equipment.
First Aid
Apart from meeti ng any legal requirement s it is des irabl e for s omeone in the workshop t o be t rai ned in Fi rs t Aidprocedures.
Splas hes in t he eye s houl d be flus hed carefull y wit h clean wat er for at leas t ten minut es .
Soiled ski n s houl d be was hed wit h s oap and water.
Flammabl e - OBSERVE NO SMOKING POLICY .
Irrit at ion of t he mout h and t hroat may res ult from s wallowi ng. The main hazard from s wallowi ng ari ses if li qui d as pirat ionint o t he lungs occurs.
Liquid contact dri es the ski n and can caus e i rrit at ion or dermati ti s. Splas hes in the eye may be s light ly i rrit ati ng.
In normal circums t ances t he low vol ati lit y does not give ris e t o harmful vapors . Expos ure to mis t s and vapors fromkeros ene at el evat ed t emperature s houl d be avoi ded (mis ts may ari s e in dewaxing). Avoi d s ki n and eye cont act and makes ure t here i s adequat e vent il ati on.
If sw allow ed, DO NOT induce vomiting - SEEK IMMEDIAT E MEDICAL AT T ENT ION.
Gas Cylinders
Gas es such as oxygen, acet ylene, argon and propane are normall y s tored in cyli nders at pres s ures of up t o 138 bar (13800kPa) (2000 lbf/i n²) and great care should be taken i n handl ing t hese cyli nders t o avoi d mechani cal damage t o t hem or t ot he val ve gear at tached. The contents of each cylinder s houl d be clearl y ident ifi ed by appropri ate markings .
Cylinders should be s tored in wel l vent il at ed encl osures, and protected from ice and s now or direct sunli ght . Fuel gas es,for example acetyl ene and propane should not be st ored i n clos e proximit y t o oxygen cylinders .
Care should be exerci sed to prevent l eaks from gas cyl inders and l ines and als o t o avoid s ources of ignit ion.
Only trai ned pers onnel s houl d undertake work involving gas cyli nders .
General Workshop Tools and Equipment
It is es s ent ial t hat al l tools and equipment are maint ained in good condit ion and t he correct s afet y equi pment is us edwhere required.
Never us e t ools or equipment for any purpos e other t han that for whi ch they were desi gned. Never overl oad equi pments uch as hoi st s , jacks, axle and chas si s s tands or li ft ing sl ings . Damage caus ed by overloading i s not always immediatel yapparent and may res ult i n a fatal fai lure the next t ime that t he equi pment is us ed.
Do not us e damaged or defect ive t ools or equipment, part icularly hi gh s peed equipment s uch as gri ndi ng wheel s . Adamaged grindi ng wheel can dis int egrate wit hout warning and cause serious i njury.
W ear s uit abl e eye prot ect ion when us ing grinding, chis elli ng or s and bl ast ing equi pment .
W ear a s uit able breat hing mas k when us i ng abrasi ve blas ti ng equi pment or us i ng sprayi ng equi pment.
Make s ure t here i s adequat e vent il ati on to cont rol dust s , mis t s and fumes .
High Pressure Air, Lubrication and Oil Test Equipment
Always keep high press ure equi pment i n good condi ti on, and regul arly maint ai ned, parti cularly at joint s and uni ons.
Never di rect a high press ure nozzle, for example dies el i njector, at t he s kin as the fluid may penet rat e t o t he underlyingt is sue and caus e s eri ous i njury.
Jacking
Always refer to the Jacki ng and Lifti ng s ect ion of t hi s manual prior t o rai s ing t he vehi cl e off the ground.
W hen vehicle is t o be rais ed by means of a jack, ensure t hat i t is st andi ng on l evel ground, that parking brake is appli edand wheels are chocked. ALW AY S us e t he recommended jacking poi nt s and ens ure t hat vehi cl e jack has s ufficient loadcapacit y for t he weight of t he vehi cl e.
W ARNING: Do not work on or under a vehi cle s upported onl y by a jack. Always s upport t he vehi cl e on s afet y s tands .
Ensure t hat hois t s have s uffi ci ent load capacit y for t he wei ght of t he vehi cl e.
Legal Aspects
There are many l aws and regulat ions rel at ing to healt h and s afet y i n the us e and di spos al of materials and equipment i n aworks hop.
For a s afe worki ng envi ronment and t o avoi d environment al poll uti on, workshops s hould be famil iar, i n detai l, wi th t hemany healt h and s afety laws and regul ati ons wit hi n t hei r count ry, publ is hed by both nat ional and local aut horit ies .
Lubricants and Greases
Avoi d all prolonged and repeat ed contact wit h mi neral oils . All l ubricants and greases may be irri tat ing t o t he eyes ands ki n.
Used Engine Oil
Prol onged and repeat ed cont act wi th engi ne oil wil l res ult i n t he removal of nat ural fat s from the s kin, leading to drynes s ,irri tat ion and dermati ti s. In addit ion, used engi ne oil cont ains potent iall y harmful cont aminants whi ch may caus e s kincancer. Adequat e means of s kin protecti on and washi ng facil it ies mus t be provi ded.
Do not employ us ed engine oi ls as l ubricants or for any appli cat ion where appreciable s kin cont act i s li kel y t o occur.
Health Protection Precautions
Avoi d prol onged and repeat ed cont act wit h oil s, parti cularly us ed engine oi ls .W ear prot ect ive clot hing, including i mpervious gl oves where practi cable.Do not put oily rags i nt o pocket s .Avoi d contami nat ing cl ot hes, parti cularly underpants , wi th oi l.Heavi ly s oil ed clot hi ng and oil -i mpregnated foot wear s hould not be worn. Overall s mus t be cleaned regularly.First Ai d t reatment s hould be obt ained i mmediat el y for open cuts and wounds .Us e barrier creams , appl yi ng t hem before each work peri od, t o help the removal of oil from t he s ki n.W as h wi th soap and wat er to make s ure al l oi l is removed (s kin cl eans ers and nail brushes wi ll help). Preparati onscont aining lanol ine replace the nat ural s ki n oil s which have been removed.Do not us e gasol ine (pet rol ), keros ene (paraffin), di esel fuel (gas oi l), thi nners or s ol vent s for cleaning skin.If skin dis orders develop, obtain medical advice wi thout delay.W here practi cable, degreas e component s pri or t o handling.W here there is a ri s k of eye cont act , eye protecti on s houl d be worn, for exampl e chemical goggles or face s hiel ds ;in addi ti on an eye was h facil it y s houl d be provided.
Environmental Precautions
This s ecti on provides general informati on which can help t o reduce t he environment al i mpact s from the act ivit ies carriedout in workshops .
Emis s ions t o air
Many of the act ivit ies t hat are carried out i n works hops emit gas es and fumes whi ch can contribut e to global warmi ng,depl eti on of the ozone layer and/or the format ion of phot ochemical s mog at ground level. By cons ideri ng how t he works hopact ivi ti es are carried out , thes e gases and fumes can be mi nimi s ed, t hus reduci ng t he impact on t he envi ronment.
Exhaus t fumes
Runni ng car engines i s an es sent ial part of works hop act ivi ti es and exhaust fumes need t o be venti lated to at mos phere.However, the amount of t ime engi nes are runni ng and the pos it ion of t he vehi cle s hould be carefully cons idered at al lt imes , to reduce the releas e of poi s onous gas es and mini mis e t he i nconveni ence t o peopl e l iving nearby.
Solvent s
Some of t he cl eani ng agent s us ed are sol vent based and wil l evaporate rapidl y to atmos phere i f used carel ess l y, or i fcont ainers are l eft unseal ed. Al l contai ners mus t be firmly cl os ed when not requi red and s olvent should be used sparingly.W herever poss i bl e, sol vent s havi ng a l ow t oxi ci ty and flammabi li ty should be sel ect ed. Al ways foll ow t he ins t ructi onss uppl ied by t he s olvent manufact urer. Si mil arl y, many pai nt s are s olvent bas ed and the s pray s houl d be us ed in such away as t o reduce emi ss i ons t o a mini mum.
Refrigerant
It is i ll egal t o rel eas e any refrigerant int o t he atmos phere. Dis charge and repl acement of thes e mat eri al s from aircondi ti oni ng uni ts should onl y be carried out us ing t he appropri at e equipment .
Dis charges to water
Mos t works hops wi ll have t wo s ys t ems for di schargi ng wast e wat er - st orm drai ns and foul drains . Storm drains s houl d onlyreceive clean wat er i.e. rainwat er. Foul drai ns wil l accept many of the normal was t e wat er i .e. was hing wat er, detergent sand domest ic type was te BUT NOT oi l, petrol, s olvent , acids , hydraul ic fluid, anti freeze and si mil ar fl ui ds. If in doubt ,always cons ult the l ocal authori ty or wat er company.
Spill ages
Every precauti on mus t be taken t o prevent s pi ll age of oi l, fuel , sol vent s etc., reachi ng the drains . All handl ing of s uchmat erial s mus t take pl ace wel l away from drai ns and preferably i n an area wit h a s uit able contai ni ng wall t o preventdis charge int o drai ns or watercours es . If a spi llage occurs , it mus t be s oaked up immedi ately us i ng a s pil l ki t whereprovided.
Checkli s t
Spillage prevention:
Store li quids in a s ecure area.
Make s ure t hat taps on l iquid cont ai ners are s ecure and cannot be acci dent ally turned on.
Prot ect bulk st orage t anks from vandal is m by locki ng the val ves .
Trans fer li quids from one cont ai ner t o another i n an area away from open drai ns .
Ensure li ds are replaced s ecurel y on cont ainers .
Have s pi ll kit s availabl e near t o point s of s torage and liquid handl ing areas .
Spill Ki ts
Speci al mat eri als are avai lable to abs orb a number of di fferent subs tances. They can be in granular form, ready t o us e andare suppli ed in sui table cont ai ners . Dis posal of used spi ll absorbing mat eri al i s deal t wit h i n W as t e management .
Land contamination
Oil s , fuels and s olvents etc. can cont aminate any soi l wit h which t hey come int o cont act . Such materials MUST never bedis posed of by pouri ng on t o s oil and every precauti on mus t be t aken t o avoid s pil lage reaching s oil . W as te materials
Publi s hed: 11-May-2011
General Information - Road/Roller Testing
Des cript ion and Operat ion
Road or roll ing road t es t ing may be carri ed out for various reasons and a procedure det ail ing pre-t es t checks , throughengi ne s tarti ng and s topping, pre-driving checks , on-t es t checks to final checks on complet ion of t he tes t are given.
Unles s complete vehi cl e performance is bei ng checked, t he ful l road t est procedure need not be carried out . Ins tead, t hos eit ems part icularly relevant t o t he s yst em(s) bei ng checked can be ext racted.
Pre-Test Checks
W ARNING: If t he brake s yst em hydraul ic fluid level i s l ow, pedal travel i s exces si ve or a hydraulic leak is found, donot att empt to road t est t he vehicle unt il t he reas on for t he low fl ui d l evel, excess ive pedal travel or hydraulic leak isfound and rect ified.
It is s ugges t ed that pre-t es t and funct ional t es ts of t hose sys tems/circuit s whi ch affect t he safe and l egal operati ons oft he vehi cl e, s uch as brakes , light s and s teeri ng, should al ways be carri ed out before the road or roll ing road tes t .
Engi ne oil l evelEngi ne cool ant levelTires, for correct pres sure, compat ible types and tread patt erns , and wear wi thi n limi ts .There i s s ufficient fuel in the t ank to compl ete the t est .Check al l around the engine, t rans mis s ion and under the vehicle for oil , coolant , hydraul ic and fuel l eaks . Make anote of any apparent leaks and wipe off t he surrounding areas t o make it easi er to identi fy t he extent of the leakon complet ion of t he tes t.
Starting the Engine
• NOTE: On i nit ial dri ve away from cold and wit hi n t he fi rs t 1.5 km (1 mile), do not depress accelerat or pedal beyond halft ravel unt il t he vehi cl e has att ained a minimum s peed of 25 km/h (15 mil es /h). Never operat e at high engi ne speed or wi tht he accelerat or pedal at ful l travel whil st the engine i s cold.
With the ignition off, check:
The parking brake is appli ed.Automatic transmission: The s el ect or lever is i n 'P' - PARK.Manual transmission: The gear l ever i s in NEUTRAL.All i ns t rument gauges read zero.
With the ignition on, check:
Igni ti on cont roll ed warni ng li ght s come on.Engi ne t emperature gauge regis t ers a readi ng compat ibl e wi th t he engine t emperat ure.Fuel gauge regi st ers a reading appropriate to the fuel l evel i n t he tank.The operati on of the parki ng brake warning l ight and fl ui d l evel warni ng indicator light.
On Road Test Check:
CAUTION: At commencement of road tes ti ng, check the brake operati on while s ti ll travel li ng at low speed beforecont inuing wit h t he tes t. If t he brakes pul l to one si de, or appear to be ot herwi se fault y, do not cont inue wit h t he roadt es t unti l the fault has been found and rect ified.
The parking brake releas es completel y.Gear changing i s s mooth, and t here are no abnormal noi s es or vi brati ons from t he t rans mis s ion.The engi ne power out put is s ati s factory, accel erati on is smoot h and accel erator pedal operat ion is not s ti ff orheavy, and engi ne s peed ret urns t o idl e correctl y.There i s no exces s ive or abnormall y colored s moke from t he engi ne under normal driving, heavy l oad or overruncondi ti ons .Steering operat ion i s s moot h, accurat e, not exces s ively heavy or wit h exces s ive free pl ay or vibrat ion. Does not pul lt o one s ide and s elf centres smoot hly after corneri ng.All i ns t rument s regis t er the correct readi ngs and operate correctl y.Swit ches and controls operat e s moothl y and posi ti vel y, warning or i ndi cat or light s operate correctl y and thedirect ion i ndi cat or cont rol s elf cancels when the s t eering i s ret urned t o t he s traight ahead pos it ion.Heati ng and vent il at ion sys tems work correct ly and effect ively.Brakes operate efficientl y.
Brake Testing
Avoi d brake t es ti ng on busy roads where i t can caus e i nconveni ence or danger t o ot her road users.
CAUTION: Brake t es ti ng which i ncludes heavy brake appl icati ons should not be carri ed out wit h new brake pads /dis csunti l the component s have bedded-i n. New brake fri ct ion component s wi ll not reach ful l efficiency unt il t he beddi ng-inprocess is complet e. Not e t hat when new parking brake shoes or rear brake di scs have been ins t al led, it i s es sent ial thatt he 'beddi ng-in' procedure i s carri ed out.For addit ional informat ion, refer t o: Parking Brake Shoes Bedding-In (206-05 Parking Brake and Actuati on, GeneralProcedures).
Test t he brakes at s everal speeds wit hin the normal operat ing range usi ng both light and heavy pedal pres s ure. Note anyt endency to snat ch, pull or drag, and any undue del ay in appli cat ion or release.
Publi shed: 20-Jul-2011
General Information - Diagnostic Trouble Code (DTC) IndexI6 3.2L Petrol,
DTC: Engine Control Module (ECM)
Des cript ion and Operat ion
• NOTE: If a cont rol module or component i s s uspect and the vehicl e remai ns under manufacturer warrant y, refer t o t heW arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or approval program is i n operat ion, beforet he replacement of a component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only 5-digi t codes . Match t he 5 digi ts from t he s cant ool t o t he fi rs t 5 di gi ts of the 7-digit code li s ted t o i dent ify the fault (the last 2 digi ts gi ve ext ra informati on read by themanufacturer-approved di agnos ti c s ys t em).
• NOTE: W hen performing volt age or res is t ance t est s , always use a digi tal mult imeter (DMM) accurat e t o t hree deci malplaces, and wi th an up-t o-date cal ibrat ion cert ificate. W hen tes ti ng res is t ance al ways take t he res is t ance of t he DMMleads i nt o account .
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
• NOTE: Ins pect connect ors for s igns of water ingres s , and pins for damage and/or corros ion.
• NOTE: If di agnos t ic t rouble codes are recorded and, after performi ng t he pinpoi nt tes t s, a fault i s not pres ent , anint ermi tt ent concern may be the caus e. Al ways check for l oos e connect ions and corroded t erminals .
Des cript ion And Operat ion
For a detail ed descripti on of the El ect ronic engi ne cont rol s ys t em, refer t o t he relevant Des cript ion and Operat ion secti onin the workshop manual.For addit ional informat ion, refer t o: Electroni c Engi ne Control s (303-14A Electroni c Engi ne Controls- I6 3.2L Pet rol, Des cri pt ion and Operati on).
Powertrain control module petrol (PC MP) SI6 petrol engineDT CDescriptionPossible CauseAction
B1024-00Start cont rol unit - Nos ub type i nformati onStart er rel ay si gnal circui t:short ci rcuit t o groundStart er rel ay si gnal circui t:short ci rcuit t o powerStart er rel ay si gnal circui t:open ci rcuitStart er rel ay fault
Check t he st art er rel ay and ci rcuit s. Refer tot he elect rical guides. Ins tall a new rel ay asnecess ary
B1024-82Start cont rol unit -Ali ve/s equencecount er incorrect/notupdat ed
Cont rol ler area net work(CAN) circui t: open circui tCAN circui t: s hort circui t togroundCAN circui t: s hort circui t topower
Check t he CAN circui t. Refer t o t he electricalgui des . Rect ify as neces s ary
B1024-86Start cont rol unit -Signal inval idCont rol ler area net work(CAN) circui t: open circui tCAN circui t: s hort circui t togroundCAN circui t: s hort circui t topower
Check t he CAN circui t. Refer t o t he electricalgui des . Rect ify as neces s ary
B10A2-68Cras h i nput - Eventinformat ionEvent informat ionThe cont rol module hasregis t ered t hat t he vehiclehas been i n a coll is ion
Cl ear t he DTC. Check/recti fy any damageres ul ti ng from the coll is ion
P0011-00Int ake (A) cams haftposi ti on t imi ng -Over-advanced (bank1) - No s ub t ypeinformat ion
Poor engine oi lqual it y/condi ti onVariable val ve ti mi ng (VVT)sol enoi d/circui t faultVVT unit faul t
Check for related DTC's. Check t he engi ne oilquali ty/condit ion. Check t he VVT s olenoid andci rcuit s. Refer t o t he electrical gui des . Inst alla new VVT unit as requi red
P0012-00Int ake (A) cams haftposi ti on t imi ng -Over-ret arded (bank 1)- No s ub t ypeinformat ion
Poor engine oi lqual it y/condi ti onLow engi ne oil pres s ureVariable val ve ti mi ng (VVT)sol enoi d/circui t faultVVT unit faul t
Check for related DTC's. Check t he engi ne oilquali ty/condit ion. Check t he engine oi lpress ure. Check the VVT sol enoi d andci rcuit s. Refer t o t he electrical gui des . Inst alla new VVT unit as requi red
P0012-68Int ake (A) cams haftposi ti on t imi ng -Over-ret arded (bank 1)- Event i nformati on
Poor engine oi lqual it y/condi ti onLow engi ne oil pres s ureVariable val ve ti mi ng (VVT)uni t fault- camshaft res et val ve
Check t he engi ne oil qual it y/condi ti on. Checkt he engine oi l press ure. Check the VVT uni t.Ins tall a new VVT unit as requi red
P0016-00Cranks haft pos i ti on -Cams haft posi ti oncorrel ati on - Bank 1s ens or A - No s ub typeinformat ion
Poor engine oi l quali tyCamshaft inlet s ensorincorrect ly i ns t alledCrankshaft pos it ion sens orincorrect ly i ns t alled
Check t he engi ne oil qual it y/condi ti onRefer to t he relevant s ecti ons of t heworkshop manual and check t he camshafti nlet s ens or for correct i nst all ati on, check t hecranks haft posi ti on s ens or for correct
DT CDescriptionPossible CauseAction
Camshaft inlet s ensor, s hortci rcuit t o ground, s hortci rcuit t o power, open circui t,high res i st anceCamshaft inlet s ensorair-gap t o t arget rot orgreater t han specificati onExces si ve run out on t argetrot orLoos e vari abl e valve t imi ngact uat or chai n dri ve ortens ionersDamaged, worn ti mi ng chain
i nst all ati onRefer to el ect ri cal circui t diagrams and checkt he cams haft inl et sens or ci rcuit for s hortci rcuit t o ground, short ci rcuit t o power, openci rcuit , hi gh res is t anceRefer to t he relevant s ecti ons of t heworkshop manual and check t he camshafti nlet s ens or for correct ai r-gap to target rotors pacing, check target run out is tos pecifi cat ion, check vari abl e valve t imingact uat or chain drive or t ensi oners areoperat ing t o s peci fi cat ion
P0018-00Cranks haft pos i ti on -Cams haft posi ti oncorrel ati on - Bank 2s ens or A - No s ub typeinformat ion
Poor engine oi lqual it y/condi ti onIncorrect ly adjus t edcams haft sDamaged (worn) ti mingchainVariable val ve ti mi ng (VVT)sol enoi d/circui t faultVVT unit faul t
Check t he engi ne oil qual it y/condi ti on. Checkt he cams haft t imi ng and chai n. Recti fy asnecess ary. Check the VVT sol enoi d andci rcuit s. Refer t o t he electrical gui des Ins tal la new VVT unit as requi red
P001A-00Int ake (A) cam profi lecont rol circui t/open(bank 1) - No sub typeinformat ion
Camshaft profi le controlci rcuit : open ci rcuitCamshaft profi le controlci rcuit : s hort circuit t ogroundCamshaft profi le act uat orfault
Check t he cams haft profi le actuat or andci rcuit s. Refer t o t he electrical gui des . Recti fyas necess ary
P001B-00Int ake (A) cam profi lecont rol circui t low(bank 1) - No sub typeinformat ion
Camshaft profi le controlci rcuit : open ci rcuitCamshaft profi le controlci rcuit : s hort circuit t ogroundCamshaft profi le act uat orfault
Check t he cams haft profi le actuat or andci rcuit s. Refer t o t he electrical gui des . Recti fyas necess ary
P001C-00Int ake (A) cams haftprofile cont rol circuithigh (bank 1) - No s ubt ype i nformati on
Camshaft profi le controlci rcuit : s hort circuit t o powerCamshaft profi le act uat orfault
Check t he cams haft profi le actuat or andci rcuit s. Refer t o t he electrical gui des . Recti fyas necess ary
P001D-00Int ake (A) cam profi lecont rol circui t/open(bank 2) - No sub typeinformat ion
Camshaft profi le controlci rcuit : open ci rcuitCamshaft profi le controlci rcuit : s hort circuit t ogroundCamshaft profi le act uat orfault
Check t he cams haft profi le actuat or andci rcuit s. Refer t o t he electrical gui des . Recti fyas necess ary
P001E-00Int ake (A) cams haftprofile cont rol circuitlow (bank 2) - No s ubt ype i nformati on
Camshaft profi le controlci rcuit : open ci rcuitCamshaft profi le controlci rcuit : s hort circuit t ogroundCamshaft profi le act uat orfault
Check t he cams haft profi le actuat or andci rcuit s. Refer t o t he electrical gui des . Recti fyas necess ary
P001F-00Int ake (A) cams haftprofile cont rol circuithigh (bank 2) - No s ubt ype i nformati on
Camshaft profi le controlci rcuit : s hort circuit t o powerCamshaft profi le act uat orfault
Check t he cams haft profi le actuat or andci rcuit s. Refer t o t he electrical gui des . Recti fyas necess ary
P0021-00Int ake (A) cams haftposi ti on t imi ng overadvanced (bank 2) -No s ub t ypeinformat ion
Poor engine oi lqual it y/condi ti onVariable val ve ti mi ng (VVT)sol enoi d/circui t faultVVT unit faul t
Check for related DTC's. Check t he engi ne oilquali ty/condit ion. Check t he VVT s olenoid andci rcuit s. Refer t o t he electrical gui des . Inst alla new VVT unit as requi red
P0022-00Int ake (A) cams haftposi ti on t imi ng overret arded (bank 2) - Nos ub type i nformati on
Poor engine oi lqual it y/condi ti onLow engi ne oil pres s ureVariable val ve ti mi ng (VVT)sol enoi d/circui t faultVVT unit faul t
Check for related DTC's. Check t he engi ne oilquali ty/condit ion. Check t he engine oi lpress ure. Check the VVT sol enoi d andci rcuit s. Refer t o t he electrical gui des . Inst alla new VVT unit as requi red
P0031-00HO2S Heater controlcircuit low (bank 1,s ens or 1) - No s ubt ype i nformati on
HO2S heat er cont rol circui t:short ci rcuit t o groundHO2S heat er cont rol circui t:open ci rcuitHO2S faul t
Check t he HO2S and circuit s . Refer to theel ect ri cal guides . Ins tal l a new s ensor asrequi red
Publ is hed: 24-Jun-2011
Jacking and Lifting - Jacking
Des cript ion and Operat ion
General
W ARNING: The foll owing i nst ructi ons mus t be adhered to before rais i ng the vehicle off t he ground:
Posi ti on vehi cl e on a sol id, level surface.Apply t he parking brake.Select 'P' - PARK on automat ic t rans mis s ion sel ect or.Select 'N' - Neutral on manual t rans mis s ion.
W ARNING: If t he dri ve s haft(s ) are t o be di sconnect ed, i t wil l be neces s ary t o rai s e all four wheels off the ground inorder t hat t he s haft (s ) can be rot ated. DO NOT us e the cus tomer jack and ens ure that t he vehi cl e is adequatel y s upport edon axle s t ands . W i th the vehicle rai sed, it will be necess ary to releas e t he park brake and sel ect Neutral - 'N' in the mai nt ransmis s ion t o enabl e t he dri ve s haft(s ) to be rot ated.
• CAUTIO NS:
To avoid damage t o t he underbody components of t he vehi cle, the foll owing i ns t ructions mus t be adhered to:
Do not pos it ion jacks or axle s t ands under the foll owing component s :
Body s truct ure ot her t han any approved jacki ng or li ft ing point sRear subframeBumpersFuel l inesFuel t ankBrake l inesFront or rear s uspens ion armsSteering l inkageRear di fferenti al uni tTrans mis s ionEngi ne oil pan - See not e below
• NOTE: For certain repair operat ions, i t may be necess ary to support t he engine under t he oil pan. In thi s cas e, a bl ock ofhardwood or a rubber pad mus t be pos it ioned on t he jack li ft ing pad t o protect the oi l pan.
Hydraulic jack
• W ARNINGS:
Before commenci ng work on undersi de of vehi cl e, ens ure that axle s t ands are correctly pos it ioned and vehi cle i ss ecurel y s upported.
Al ways chock the rear wheel s when jacking t he front of the vehicle.
A hydrauli c jack wi th a mi ni mum li ft ing capacit y of 1500 kg, (3,300 l bs) must be us ed.
Raising and Supporting the Vehicle
To as si s t in rais ing the vehicle, us e t he cus t omer jacki ng poi nts on the s i ll or on t he trolley jack pos i ti on at the rear of t hefront subframe as indicated i n t he fol lowing ill ust rat ions .
Raising the front of the vehicle
W ARNING: Always chock t he rear wheels when jacki ng the front of t he vehi cl e.
Apply t he parking brake.
Select 'P' - Park on aut omat ic trans mi s si on s el ect or.
Select 'N' - Neutral on manual t rans mis s ion.