2006 LAND ROVER FRELANDER 2 engine oil

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Engine Oil Draining and Filling
General Procedures
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he oil fi lt er.
Refer t o: Oil Fil ter Element (303-01A Engi ne - I6 3.2L Pet rol,
Removal and Ins tall ati on).
2.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
3. 4. W ARNING: Avoi d s ki n cont act wit h t he
s peci fi ed material.
• CAUTIONS: Hot fluid.
Be prepared t o collect es caping flui ds .
T orque: 38 Nm Remove and dis card t he s ealing was her.4.
5. CAUTIONS: Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant. Make s ure that new s eali ng washers are ins tall ed.
To i nst all , revers e t he removal procedure.
5.
Check and top-up the engine oi l.
6.

Publ ished: 11-May-2011
Engine - I6 3.2L Petrol - Valve Cover
Removal and Installation
Special T ool(s) 303-1285
Roller, Seal ant
Removal
• NOTE: The cyl inder head and valve cover are machi ned as a pair, and cannot be serv i ced separatel y.
1. WARNING: Make sure to support the vehi cle with axle stands.
Raise and support the vehi cle.
1.
Remove the cover and disconnect the battery ground cabl e.
Refer to: Specifi cati ons (414-00 Battery and Charging System - General
Information, Specifi cati ons).
2.
Remove the timing component housing.
Refer to: Timing Components Housing (303-01A Engine - I6 3.2L Pet rol , Removal
and Install ati on).
3.
Remove the crankcase vent oil separat or.
Refer to: Crankcase Vent Oi l Separator (303-08A Engine Emi ssi on Control - I6 3.2L
Petrol, Removal and Installation).
4.
Remove the engine RH mount.
Refer to: Engine Mount RH (303-01A Engi ne - I6 3.2L Petrol, Removal and
Installation).
5.
Remove the 6 i gniti on coil -on-plugs.
Refer to: Igni tion Coil-On-Plug (303-07A Engine Igni tion, Removal and
Installation).
6.
Disconnect the engi ne ground cable.
7. Di sconnect the RH front HO2S electrical connector.
8.

Remove and di scard the 6 O-ring seals.
19.
20. NOTE: Do not disassembl e further i f the component is removed for access onl y.
Remove the oi l fi ller cap.
20. Remove t he 2 clips.
21.
Installation Install the cli ps.
1.
Install the oil fil ler cap.
2.
3. CAUTIONS: Extreme cleanli ness must be exerci sed when handli ng these components.
Make sure that the mating faces are clean and free of corrosion and forei gn
material.
Clean the component mating faces.
3.
Install new O-ring seals.
4.
For seal ant i nformation, refer to the engine specification secti on.
Refer to: Specifi cati ons (303-01A Engine - I6 3.2L Petrol, Speci fications).
5. Apply the sealant as shown.
Special T ool(s): 303-1285 6.
7. CAUTION: Extreme cl eanl iness must be exercised when
handling these components.
Posit ion the camshafts, if required.
7. 8.
NOTE: The component must be instal led within 20 mi nutes of the
sealant appli cati on.
• NOTE: Do not tighten at this stage.
Usi ng the sequence i llustrated, tighten the valve cover to cyli nder
head bolt s evenl y and progressi vely a few turns at a time, until there
is ful l contact.
8.

Torque:
6 Nm 13.
CAUTIONS: Extreme cleanli ness must be exerci sed when handli ng this component.
A new O-ring seal is t o be instal led.
Install the CPS solenoids.
Torque: 10 Nm 13.
Connect the CPS solenoi ds.
14.
15. CAUTIONS: Apply clean engi ne oil to t he VVT sol enoid shaft.
Extreme cleanli ness must be exerci sed when handli ng this component.
A new O-ring seal is t o be instal led.
Install the VVT solenoid.
Torque: 10 Nm 15.
Connect the VVT solenoid.
16.
Install the CMP sensors.
Torque: 10 Nm 17.
Connect and secure the CMP sensor electrical connectors.
18.
Connect the fuel i nj ector electrical connectors.
19.
Connect the ground cabl e.
Torque: 6 Nm 20.
Install the engine mount.
Refer to: Engine Mount RH (303-01A Engi ne - I6 3.2L Petrol, Removal and
Installation).
21.
Install the i gniti on coil-on-pl ugs.
Refer to: Igni tion Coil-On-Plug (303-07A Engine Igni tion, Removal and
Installation).
22.
Install the crankcase vent oil separator.
Refer to: Crankcase Vent Oi l Separator (303-08A Engine Emi ssi on Control - I6 3.2L
Petrol, Removal and Installation).
23.
Install the ti ming component housi ng.
Refer to: Timing Components Housing (303-01A Engine - I6 3.2L Pet rol , Removal
and Install ati on).
24.
Connect the battery ground cable and instal l the cover.
Refer to: Specifi cati ons (414-00 Battery and Charging System - General
Information, Specifi cati ons).
25.

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Chain
Removal and Inst all ati on
Special T ool(s)
303-1219Locki ng Tool , Crankshaft
303-1223Locki ng Tool , Cams haft
303-1225Locki ng Tool , Cams haft Tool
303-1226Locki ng Tool , Cams haft Tool
Removal
CAUTION: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
• NOTE: Make s ure t he t imi ng chai n free l engt h i s on t he tens ioner run of t he chai n before rel eas ing the t ensi oner l ockingdevi ce.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he cranks haft front oil s eal.
Refer t o: Engi ne Front Seal (303-01A Engi ne - I6 3.2L Pet rol,Removal and Ins tall ati on).
3.
Remove t he RH engine mount .4.

Stage 1:
Stage 2:
T orque:
75 Nm 90°
Tight en the inlet cams haft dri ve sprocket.
T orque: 110 Nm 7.
Remove t he camshaft al ignment s pecial t ool .
8.
9. CAUTIONS: Make s ure that t he area around the component i s clean and
free of foreign mat eri al. The pl ugs must be ins tall ed dry.
Inst all new cams haft bore pl ugs .
9.
Remove t he cranks haft l ocking tool.
10.
Inst all t he cranks haft front oil s eal.
Refer t o: Engi ne Front Seal (303-01A Engi ne - I6 3.2L Pet rol,
Removal and Ins tall ati on).
11.
Inst all t he ti ming cover.
Refer t o: Timi ng Cover (303-01A Engi ne - I6 3.2L Pet rol, Removal
and Inst all at ion).
12.
Inst all t he RH engine mount .
Refer t o: Engi ne Mount RH (303-01A Engi ne - I6 3.2L Petrol,
Removal and Ins tall ati on).
13.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Oil Pan
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06A Starti ng Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
3.
4. W ARNING: Be prepared t o coll ect es capi ng oil.
CAUTION: Di scard the seal.
Remove t he lubri cant drai n plug.
4.
Di sconnect t he oil level sens or elect rical connect or.5.

Remove t he 3 oil pan bolt s .
10. Remove t he 31 oil pan bolt s
11.
Remove t he oil pan gasket .
12. 13.
NOTE: Do not dis ass emble further if t he component
i s removed for acces s onl y.
Remove t he oil level sens or.
13.
Installation Inst all t he oil level sens or.
T orque: 8 Nm 1.
For seal ant i nformat ion, refer to the engine specificat ion secti on.
Refer t o: Specificati ons (303-01A Engine - I6 3.2L Petrol ,
Speci fi cat ions ).
2.