Page 690 of 3229
Apply a bead of s ealant, 2.5 mm diamet er, t o t he area
i ndi cat ed.
3.
Inst all t he oil pan.
T orque: M7 17 Nm M10
45 Nm 4.
Secure t he cool ant rail .
T orque: 10 Nm 5.
Inst all t he int ake mani fol d.
T orque: 10 Nm 6.
7. CAUTION: Make s ure that new s ealing was hers are i nst all ed.
Inst all t he lubri cant drai n plug.
T orque: 38 Nm 7.
Fil l the engine wit h oil .
8.
Inst all t he s tart er mot or.
Refer t o: Start er Motor (303-06A Starti ng Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
9.
Check and top-up the engine oi l.
10.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
11.
Inst all t he dips ti ck tube.
T orque: 10 Nm 12.
Page 691 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Oil Pump
Removal and Inst all ati on
Special T ool(s) 303-1280
Remover, Oi l Pump Pin
Removal CAUTION: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
• NOTE: Always fit a new oil pump , as t he pump gear is sprayed wi th a 's pacecoat' t hat al lows accurate set ti ng of the
backlas h ..
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he oil pan.
Refer t o: Oil Pan (303-01A Engi ne - I6 3.2L Pet rol, Removal and
Inst all at ion).
3.
4. CAUTION: Di scard the s eal.
Remove t he oil s trainer pick-up as sembl y.
4. 5. CAUTION: Di scard the s eals .
Remove t he oil pres s ure pi pe.
5.
Remove t he oil pump pivot pin.
Speci al Tool (s ): 303-1280 6.
Page 694 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Oil Cooler
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03AEngine Cooli ng - I6 3.2L Petrol, General Procedures).
2.
Remove t he int ake mani fol d as sembl y.
Refer t o: Int ake Mani fol d (303-01A Engi ne - I6 3.2L Petrol, Removaland Inst all at ion).
3.
Remove t he dips ti ck tube.4.
Loosen t he element cover 4 compl ete t urns t o al low engine oi l todrai n from the fil ter cover.5.
6. CAUTION: Be prepared to col lect escaping oil .
Remove t he oil fi lt er ass embly.
6.
Remove and dis card t he gas ket .7.
Page 696 of 3229
Remove and dis card t he 2 gas ket s .
11.
Installation
Inst all new gas ket s .
1.
Inst all t he engi ne oil cool er.
T orque: 10 Nm 2.
Inst all t he hos e.
T orque: 10 Nm 3.
Inst all and t ighten t he engine oi l fil ter.
T orque: 5 Nm 4.
Inst all t he cool ant hos e.
5.
Inst all t he new gasket .
6.
Inst all t he dips ti ck tube.
T orque: 10 Nm 7.
Inst all t he int ake mani fol d as sembl y.
Refer t o: Int ake Mani fol d (303-01A Engi ne - I6 3.2L Petrol, Removal
and Inst all at ion).
8.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03A
Engine Cooli ng - I6 3.2L Petrol, General Procedures).
9.
Check and top-up the engine oi l if required.
10.
Page 697 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Oil Filter Element
Removal and Inst all ati on
Removal
Releas e t he PAS fl uid reservoi r from t he bracket and ti e as ide.
1. Loosen t he element cover 4 compl ete t urns t o al low
engine oil t o drai n from the fil ter cover.
2. 3.
Installation Inst all t he oil fi lt er element.
1.
Inst all t he engi ne oil filt er.
T orque: 25 Nm 2.
Secure t he res ervoir.
3.
Check and top-up the engine oi l.
4.
Page 717 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Engine Front Seal
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he fender spl as h shi el d extens ion panel.3.
Remove t he cranks haft front oil s eal.4.
Installation
1. CAUTION: The oil s eal must be ins tal led dry.
Inst all t he cranks haft front oil s eal.
1.
Inst all t he fender spl as h shi el d extens ion panel.2.
Inst all t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.
Check and top-up the engine oi l.4.
Page 722 of 3229
P ubl ished: 23-Aug-2011
Engine - I6 3.2L Petrol - Crankshaft Main Bearing Carrier
Re moval and Inst a llat ion
Spe cia l T ool(s) 303-1219
Locking Tool, Cra nks ha ft 303-1278
Aligner, Timing Cove r 303-1280
Remover, Oil P ump Pi n 303-1284
Torx Socket , Acces sory Drive P ulle y
Removal
• NOTE: Re moval st eps in t his procedure may cont ai n inst all at ion det a ils.
• NOTE: Some variat ion in t he illust ra ti ons ma y occur, but t he e ss enti al informat ion is a lways corre ct .
1. W ARNING: Do not work on or under a ve hicle s upport e d only by a jack.
Always s upport t he ve hicle on s afet y st ands .
Rais e a nd s upport t he ve hicle.
1. 2. W ARNING: Avoi d skin cont act wit h t he s pe ci fied mat e rial.
• CAUTIONS: Hot flui d.
Be pre pa red t o collect es ca ping fluids .
T orque : 38 Nm Re move a nd dis ca rd t he sea ling was her.2.
Refe r t o: Engine (303-01A Engi ne - I6 3.2L Pet rol, Removal).
3.
Page 733 of 3229
Ins t all t he pin.
1.
Apply light pres sure t o t he pump body.
2.
T orque : 17 Nm 3.
9.
Apply light pres sure t o t he pump body.
1.
T orque : 10 Nm 2.
Mea sure t he backl ash
Re fer t o: Specificat ions (303-01A Engine - I6 3.2L P et rol ,
Specificat ions).
3.
If ne ce ss ary, repe at t he above procedure.
4.
10. 11. CAUTION: Ma ke sure t hat t he ma t ing fa ces a re clea n and fre e
of foreign mat eria l.
Apply a 2.5mm be ad of se alant STC50550 (Loct it e 5900) t o t he
are as shown. 11.
12. CAUTION: Make s ure that ne w sea ling was hers are ins t alle d.
Fi ll t he e ngine wit h t he re commended oil t o t he correct le vel .
Refe r t o: Specificat ions (303-01A Engine - I6 3.2L P et rol, Specifica ti ons ).12.