Check t hat the flui d level is t o t he mi d-way mark between the MAX and MIN marks on t he fluid res ervoir, t op-up i fneces s ary.Clean t he area around the res ervoi r fi ll er cap, remove cap.
CAUTION: Do not fill reservoir above the MAX mark.
If necess ary, t op-up us ing t he recommended fluid to the mid-way mark on the reservoir.For addit ional informat ion, refer t o: Specificati ons (211-02 Power St eering, Specificati ons).Ins t all the res ervoir fill er cap.
Windshield Washer Reservoir
Remove the winds hi eld was her res ervoir fill er cap.Top-up t he res ervoir us ing a mi xt ure of an approved wi nds hiel d was her flui d and water unti l the level i s t o thebott om of t he gauze fil ter i n t he res ervoir fil ler neck.Ins t all the res ervoir fill er cap.
Engine Oil and Filter
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
Every 6 months or 7,500 miles (12,000 km): NAS and Gulf markets Renew engi ne oil and filt er.For addit ional informat ion, refer t o: Specificati ons (303-01A Engine - I6 3.2L Petrol, Speci fi cat ions).
Air Filtering
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
1. Every 2 years or 30,000 miles (48,000 km): Replace the ai r cl eaner element .For addit ional informat ion, refer t o: Air Cl eaner (303-12A Int ake Ai r Dis t ri but ion and Fi lt ering - I6 3.2L Petrol , Removal andIns t allat ion).
Automatic Transmission
Every 10 years or 150,000 miles (240,000 km): Renew automat ic t rans mis s ion flui d.For addit ional informat ion, refer t o: Specificati ons (307-01 Aut omati c Trans mis s ion/Transaxle, Speci fi cat ions ).
Manual Transmission
Every 10 years or 150,000 miles (240,000 km): Renew manual t rans mi ss ion fl ui d.For addit ional informat ion, refer t o: Specificati ons (308-00 Manual Trans mis s ion/Transaxle and Clutch - GeneralInformat ion, Speci ficat ions).
Power Transfer Unit
Every 10 years or 150,000 miles (240,000 km): Renew power t rans fer unit oi l.For addit ional informat ion, refer t o: Specificati ons (205-03, Speci fi cat ions ).
Differential Assembly - Rear
Every 10 years or 150,000 miles (240,000 km): Renew rear different ial oil .For addit ional informat ion, refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial, Specifi cat ions ).
Suspension and Body Mountings
Ensure that the steering wheel is in the straight ahead position, do not turn the st eering w heel prior to checking the
fluid level.
Check t hat the flui d level is t o t he mi d-way mark between the MAX and MIN marks on t he fluid res ervoir, t op-up i f
neces s ary. Clean t he area around the res ervoi r fi ll er cap, remove cap.
CAUTION:
Do not fill reservoir above the MAX mark.
If necess ary, t op-up us ing t he recommended fluid to the mid-way mark on the reservoi r.
For addit ional informat ion, refer t o: Specificati ons (211-02 Power St eering, Specificati ons).
Ins t all the res ervoir fill er cap.
Windshield Washer Reservoir
Remove the winds hi eld was her res ervoir fill er cap.
Top-up t he res ervoir us ing a mi xt ure of an approved wi nds hiel d was her flui d and wate
r unti l the level i s t o the
bott om of t he gauze fil ter i n t he res ervoir fil ler neck. Ins t all the res ervoir fill er cap.
Engine Oil and Filter
• CAUTIO NS: For vehi cl es operati ng under arduous condi ti ons see relevant secti on.
Vehicles operating on high sulphur content fuel - above 0.7%, the oil and filter cha nge period MUST NOT
exceed 3 months or 3,750 miles (6,000 km).
Vehicles operating on moderate sulphur content fuel - 0.3 to 0.7%, the oil and filte r change period MUST NOT
exceed 6 months or 7,500 miles (12,000 km).
Renew engi ne oil and fil ter.
For addit ional informat ion, refer t o: Oil Fil ter El ement (303-01A Engine - I6 3.2L Pet rol , Removal and Ins t allat ion).
Air Filtering
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
1. Every 2 years or 30,000 miles (48,000 km): Replace the ai r cl eaner element .
For addit ional informat ion, refer t o: Air Cl eaner (303-12B Int ake Ai r Dis t ri but ion and Fi lt ering - TD4 2.2L Di es el, Removal
and Ins t allat ion).
Fuel Filter
1. Every year or 15,000 miles (24,000 km): Drai n water from the fuel fi lt er.
1. Every 2 years or 30,000 miles (48,000 km): Replace fuel fi lt er el ement.
For addit ional informat ion, refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el, Removal and Ins tall ati on).
Automatic Transmission
Every 10 years or 150,000 miles (240,000 km): Renew automat ic t rans mis s ion flui d.
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Active On-Demand Coupling Filling
General Procedures
• NOTE: If ins tall ing a new acti ve on-demand coupli ng, fil l wit h 650 ml of fluid. It is not pos si ble t o complet ely drai n t he
act ive on-demand coupli ng fl uid during s ervice. The procedure below MUST be fol lowed for bot h fill ing and t opping up.
1. CAUTION: Make s ure the vehicle is on a fl at level s urface.
Rais e and s upport t he vehi cl e.
1.
No provi s ion i s made t o ful ly drain t he acti ve on-demand coupli ng.
Duri ng repair procedures , fl uid wi ll be l ost . A contai ner s houl d be
pos it ioned to col lect any spi llage.
2. 3. CAUTION: This i s a fil ler plug onl y and mus t
not be us ed as a fluid level i ndicat or.
Make s ure the vehicle is l evel. Remove t he fill er plug
and dis card t he s ealing washer.
3.
Fil l the acti ve on-demand coupl ing, unt il a thi n thread of fl ui d runs
from the fil ler hole.
Refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial,
Speci fi cat ions ).
4.
Inst all t he act ive on-demand flui d fill er pl ug.
5.
Turn the i gni ti on on for 5 mi nut es.
6.
Turn the i gni ti on off and remove the remot e hands et.
7.
Fil l the acti ve on-demand coupl ing, unt il a thi n thread of fl ui d runs
from the fil ler hole.
8.
9. CAUTION: This i s a fil ler plug onl y and mus t not be us ed as
a flui d level indicator.
Us ing a s yringe, remove exact ly 70 ml of fl ui d.
9.
10. CAUTION: Replace the washer.
Inst all and t ighten t he fil ler plug.
T orque: 35 Nm 10.
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Engine Oil Draining and Filling
General Procedures
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he oil fi lt er.
Refer t o: Oil Fil ter Element (303-01A Engi ne - I6 3.2L Pet rol,
Removal and Ins tall ati on).
2.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
3. 4. W ARNING: Avoi d s ki n cont act wit h t he
s peci fi ed material.
• CAUTIONS: Hot fluid.
Be prepared t o collect es caping flui ds .
T orque: 38 Nm Remove and dis card t he s ealing was her.4.
5. CAUTIONS: Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant. Make s ure that new s eali ng washers are ins tall ed.
To i nst all , revers e t he removal procedure.
5.
Check and top-up the engine oi l.
6.
Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Oil Draining and Filling
General Procedures
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Remove t he oil fi lt er.
Refer t o: Oil Fil ter Element (303-01B Engi ne - TD4 2.2L Dies el,
Removal and Ins tall ati on).
3. 4. W ARNING: Avoi d s ki n cont act wit h t he
s peci fi ed material.
• CAUTIONS: Hot fluid.
Be prepared t o collect es caping flui ds .
T orque: 20 Nm Remove and dis card t he s ealing was her.4.
5. CAUTIONS: Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant. Make s ure that new s eali ng washers are ins tall ed.
To i nst all , revers e t he removal procedure.
5.
Check and top-up the engine oi l.
6.
Publi s hed: 11-May-2011
Manual Transmission/Transaxle - Transmission Draining and Filling
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
1.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Clean t he area around the trans mi s si on fl uid l evel /fil ler plug.
3. Remove the trans mi ss i on fl uid fil ler/level plug.
4.
Clean t he area around the trans mi s si on fl uid drain pl ug.
5.
Place a contai ner under the t rans mi ss i on.
6. Remove the trans mi ss i on fl uid drai n plug.
7.
8. CAUTION: Replace t he washer.
Inst all t he transmis si on fluid drain pl ug.
T orque: 30 Nm 8.
Fil l the t rans mi ss ion wit h t he correct fl uid unt il it runs from t he
l evel/fi ll er pl ug.
9.
10. CAUTION: Replace the washer.
Inst all t he transmis si on fluid fil ler/l evel plug.
T orque: 35 Nm 10.
Inst all t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
11.
Publi s hed: 11-May-2011
Manual Transmission/Transaxle - Transmission Fluid Level Check
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
1.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Clean t he area around the trans mi s si on fl uid l evel /fil ler plug.
3. Remove the trans mi ss i on fl uid fil ler/level plug.
4.
Fil l the t rans mi ss ion wit h t he correct fl uid unt il it runs from t he
l evel/fi ll er pl ug.
5.
6. CAUTION: Replace t he washer.
Inst all t he transmis si on fluid fil ler/l evel plug.
T orque: 35 Nm 6.
Inst all t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
7.