
Health Protection Precautions
Avoi d prol onged and repeat ed cont act  wit h oil s, parti cularly us ed engine oi ls .W ear prot ect ive clot hing, including i mpervious  gl oves  where practi cable.Do not  put oily rags  i nt o pocket s .Avoi d contami nat ing cl ot hes, parti cularly underpants , wi th oi l.Heavi ly s oil ed clot hi ng and oil -i mpregnated foot wear s hould not  be worn. Overall s  mus t be cleaned regularly.First  Ai d t reatment  s hould be obt ained i mmediat el y for open cuts  and wounds .Us e barrier creams , appl yi ng t hem before each work peri od, t o help the removal of oil from t he s ki n.W as h wi th soap and wat er to make s ure al l oi l is  removed (s kin cl eans ers  and nail  brushes  wi ll  help). Preparati onscont aining lanol ine replace the nat ural s ki n oil s  which have been removed.Do not  us e gasol ine (pet rol ), keros ene (paraffin), di esel  fuel  (gas  oi l), thi nners or s ol vent s  for cleaning skin.If skin dis orders  develop, obtain medical advice wi thout delay.W here practi cable, degreas e component s pri or t o handling.W here there is  a ri s k of eye cont act , eye protecti on s houl d be worn, for exampl e chemical  goggles  or face s hiel ds ;in addi ti on an eye was h facil it y s houl d be provided.
Environmental Precautions
This  s ecti on provides general informati on which can help t o reduce t he environment al i mpact s  from the act ivit ies  carriedout in workshops .
Emis s ions  t o air
Many of the act ivit ies  t hat are carried out  i n works hops  emit  gas es  and fumes  whi ch can contribut e to global warmi ng,depl eti on of the ozone layer and/or the format ion of phot ochemical s mog at ground level. By cons ideri ng how t he works hopact ivi ti es  are carried out , thes e gases  and fumes  can be mi nimi s ed, t hus  reduci ng t he impact on t he envi ronment.
Exhaus t fumes
Runni ng car engines  i s an es sent ial part  of works hop act ivi ti es  and exhaust  fumes  need t o be venti lated to at mos phere.However, the amount  of t ime engi nes  are runni ng and the pos it ion of t he vehi cle s hould be carefully cons idered at  al lt imes , to reduce the releas e of poi s onous  gas es  and mini mis e t he i nconveni ence t o peopl e l iving nearby.
Solvent s
Some of t he cl eani ng agent s  us ed are sol vent  based and wil l evaporate rapidl y to atmos phere i f used carel ess l y, or i fcont ainers  are l eft  unseal ed. Al l contai ners  mus t be firmly cl os ed when not  requi red and s olvent should be used sparingly.W herever poss i bl e, sol vent s havi ng a l ow t oxi ci ty and flammabi li ty should be sel ect ed. Al ways  foll ow t he ins t ructi onss uppl ied by t he s olvent  manufact urer. Si mil arl y, many pai nt s  are s olvent  bas ed and the s pray s houl d be us ed in such away as  t o reduce emi ss i ons  t o a mini mum.
Refrigerant
It is  i ll egal t o rel eas e any refrigerant int o t he atmos phere. Dis charge and repl acement  of thes e mat eri al s  from aircondi ti oni ng uni ts  should onl y be carried out  us ing t he appropri at e equipment .
Dis charges to water
Mos t works hops  wi ll  have t wo s ys t ems  for di schargi ng wast e wat er - st orm drai ns and foul drains . Storm drains  s houl d onlyreceive clean wat er i.e. rainwat er. Foul  drai ns wil l accept many of the normal was t e wat er i .e. was hing wat er, detergent sand domest ic type was te BUT NOT oi l, petrol, s olvent , acids , hydraul ic fluid, anti freeze and si mil ar fl ui ds. If in doubt ,always  cons ult  the l ocal authori ty or wat er company.
Spill ages
Every precauti on mus t be taken t o prevent s pi ll age of oi l, fuel , sol vent s etc., reachi ng the drains . All handl ing of s uchmat erial s mus t take pl ace wel l away from drai ns and preferably i n an area wit h a s uit able contai ni ng wall  t o preventdis charge int o drai ns or watercours es . If a spi llage occurs , it  mus t  be s oaked up immedi ately us i ng a s pil l ki t whereprovided.
Checkli s t
Spillage prevention:
Store li quids  in a s ecure area.
Make s ure t hat taps  on l iquid cont ai ners  are s ecure and cannot be acci dent ally turned on.
Prot ect  bulk st orage t anks  from vandal is m by locki ng the val ves .
Trans fer li quids  from one cont ai ner t o another i n an area away from open drai ns .
Ensure li ds are replaced s ecurel y on cont ainers .
Have s pi ll  kit s  availabl e near t o point s  of s torage and liquid handl ing areas .
Spill  Ki ts
Speci al  mat eri als  are avai lable to abs orb a number of di fferent subs tances. They can be in granular form, ready t o us e andare suppli ed in sui table cont ai ners . Dis posal  of used spi ll absorbing mat eri al  i s deal t wit h i n W as t e management .
Land contamination
Oil s , fuels  and s olvents  etc. can cont aminate any soi l wit h which t hey come int o cont act . Such materials  MUST never bedis posed of by pouri ng on t o s oil  and every precauti on mus t be t aken t o avoid s pil lage reaching s oil . W as te materials 

s tored on open ground coul d eit her leak or have contami nati ng subs tances was hed off them that  would cont aminate theland. Always  s tore t hes e materi als  i n s uit abl e s kips  or s imi larly robus t  cont ainers .
Legal compliance
Some s it es  may have a di scharge cons ent  for effl uent  di scharge t o t he foul  drai n for a car was h et c. It  is  ess enti al t o knowt he types of effluent which are al lowed t o be di scharged i nto t he drai n and t o check t he res ult s  of any monit ori ng carri edout by the W ater Company.
W here paint s praying operat ions are carried out  i t may be necess ary to apply to the Local  Aut horit y for an ai r emis s ionsli cence t o operate the pl ant . If such a licence is  necess ary, addit ional precaut ions wil l be neces s ary t o comply wi th therequirements  and t he resul ts  of any air quali ty moni toring mus t  be checked regul arl y.
Checkli s t
Alw ays adhere to the following:
Know what legal cons ents  and l icences  apply t o t he operat ions.
Check t hat the emis s ions and dis charges  compl y wit h l egal  requi rements .
Waste Management
Pollut ion can be reduced by careful handli ng, s t orage and dis posal  of all  was te materials  that occur on s it es. Legis lat ionmakes it  i ll egal  t o dis pose of was t e mat eri al s  other t han to licens ed wast e carriers and dis pos al s it es.
This  means  t hat it  i s neces sary t o not onl y know what the wast e mat eri al s  are but  als o to have the neces s arydocument at ion and licences .
Handl ing and s t orage of was te
Ensure t hat  was t e mat erial s are not  poured down the drai n or on t o s oil  and are st ored in s uch a way t hat they do notes cape on t o l and or soi l.
All  was te mus t be s egregat ed int o i ndi vi dual  t ypes  e.g. oils , met als , bat t eries , s crap component s etc. This  wi ll  prevent anyreacti on between di fferent materials  and as s is t  i n dis posal .
Dis pos al  of was te
Dis pos e of wast e i n accordance wi th t he followi ng guidelines :
Fuel, hydraulic fluid, anti-freeze and oil: Keep s eparate and dis pos e of t o s peci alis t  contract ors .
Refrigerant: Col lect in s peci ali st  equipment  and reus e.
Detergents: Safe to pour down t he foul  drai n if di luted.
Paint, thinners: Keep separat e and dis pose of to speciali st  contract or.
Components: Return t o s uppl ier for refurbi shment  or dis as sembl e and reus e any s uit able part s . Dis pose ofremai nder i n ordi nary was te.
Small parts: Reuse any sui table parts , dis pos e of the remainder in ordinary was t e.
Metals: Can be s old i f separat e from general  was t e.
T yres: Keep s eparate and di s pos e of t o s peci al is t  cont ract or. DO NO T att empt to dis pos e of t yres  by burni ng.
Components/materials containing asbestos: Keep separat e and dis pose of to speciali st  contract or.
Oil and fuel wastes (e.g. rags, used spill kit material): Keep s eparate and dis pos e of t o s peci alis t  contract ors .
Air filters: Keep s eparat e and dis pose of to s peciali st  contract ors .
Rubber/plastics: Dis pos e of i n ordi nary was te.
Hoses: Di s pos e of i n ordinary was te.
Batteries: Keep separat e and dis pose of to speciali st  contract ors .
Air bags - DANGER EXPLOSIVES: Keep s eparate and dis pos e of t o s peci alis t  contract ors .
Electrical components: Return to suppli er for refurbis hment or dis ass emble and reus e any s uit abl e components .Dis pos e of remai nder in ordinary wast e.
Catalytic converters: May be s ol d i f kept  s eparate from general wast e.
Packaging: Compact/recycl e as  much as  pos s ible and di s pos e of i n ordinary was te.
Office/paper waste: Recycl e paper and t oner and i nk cart ridges , dis pos e of remainder in ordinary was t e.
Noise
Car alarm t es t ing, panel  beati ng, runni ng engi nes , us ing ai r tools  et c. are operat ions  which i nvariably produce a largeamount of noi se. The l ocati on of s uch act ivit ies  and als o the t ime of day must  be carefull y cons idered havi ng regard to theproximit y of hous es s chools  et c. 

ItemPart NumberDescription
1-Met ering val ve2-Hous ing
3-Di aphragm
4-Temperat ure s ens or5-Out let  pass age from evaporat or
6-Inlet pass age from evaporat or
The t hermos tat ic expans ion val ve meters the fl ow of refri gerant  i nto the evaporator, to match t he refri gerant fl ow wi th t heheat  load of the ai r pas s ing through t he evaporat or.
The t hermos tat ic expans ion val ve is  a bl ock type valve l ocat ed behi nd the heat er as sembly, and att ached t o t he inl et andoutl et  ports  of t he evaporator. The t hermos t at ic expansi on valve cons i st s  of an aluminum hous ing containi ng inlet  andoutl et  pas s ages . A ball  and s pri ng met ering val ve is  i nst all ed in the i nlet pass age and a t emperat ure s ensor i s ins t al led i nt he out let  pas sage. The t emperature s ens or cons is t s of a t emperature s ens i ti ve tube connect ed to a diaphragm. Thebott om end of t he t emperature s ens it ive tube acts  on the ball  of t he met ering val ve. Pres s ure on top of t he diaphragm iscont rol led by t he evaporat or outl et  t emperat ure conduct ed through the t emperat ure s ensi ti ve tube. The bott om of t hediaphragm sens es evaporat or out let  pres s ure.
Liquid refrigerant  flows  t hrough t he metering valve i nto the evaporator. The res trict ion acros s t he metering valve reducest he pres sure and t emperature of the refrigerant . The res trict ion als o changes  the l iquid st ream of refrigerant  i nto a fi nes pray, to improve t he evaporati on proces s . As  t he refri gerant  pas s es through the evaporator, it  abs orbs heat  from t he airfl owing t hrough t he evaporat or. The i ncreas e i n t emperature caus es  t he refri gerant to vapori ze and increas e in pres sure.
The t emperature and pres s ure of t he refri gerant  l eavi ng the evaporat or act s on t he diaphragm and t emperat ure s ensi ti vet ube, which regul ate the met eri ng val ve openi ng and s o cont rol  t he vol ume of refri gerant fl owing t hrough t he evaporat or.The warmer t he air flowi ng through the evaporator, the more heat avai lable to evaporat e refri gerant  and thus  t he greatervolume of refrigerant all owed through t he met eri ng val ve.
EVAPORATOR
The evaporat or is  i nst all ed in the heater as s embly, bet ween t he blower and the heat er core, t o abs orb heat from t heexteri or or recirculat ed air. Low pres s ure, low temperat ure refrigerant  changes  from li qui d t o vapor i n t he evaporat or,absorbing l arge quant it ies  of heat as it  changes  st ate.
Mos t of the moi s ture in the ai r pas s ing t hrough t he evaporat or condens es  i nto wat er, whi ch drains  out  of the vehicl e bypass i ng through a drain tube t o t he unders ide of t he vehi cl e.
REFRIGERANT LINES
To mai nt ain si mil ar fl ow velocit ies  around t he A/C s ys t em t he diamet er of t he refrigerant li nes  varies  t o s uit  t he 2pres s ure/t emperat ure regi mes . Larger di ameter pipes  are ins tal led i n t he low pres sure/t emperature regi me and s mall erdiamet er pi pes  are i nst all ed in the hi gh pres sure/t emperature regi me.
Nylon l ined, low permeabi li ty rubber hos es are us ed i n t he low press ure li ne int o t he A/C compress or, and i n t he highpres s ure l ine from the condens er. The remainder of the refrigerant  l ines are manufact ured from s teel.
Low and high press ure charging connecti ons  are i ncorporated i nto the refrigerant li nes  for s yst em s ervi ci ng.