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PIIA0116E
PIIA0117E
PIIA0144E
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• The spot weld on HSS panels is harder than that of an ordi-
nary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low
speed high torque drill (1,000 to 1,200 rpm) to increase drill bit
durability and facilitate the operation.
2. Precautions in spot welding HSS This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to the metal thickness.
• The panel surfaces must fit flush to each other, leaving no gaps.
• Follow the specifications for the proper welding pitch. Unit: mm
Rear fender hemming process 1. A wheel arch is to be installed and hemmed over left and right outer wheel house.
2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer
wheel house.
CAUTION:
Ensure that the area that is to be glued around outer wheelhouse is undamaged or defaced.
Procedure of the hemming process PIIA0146E
PIIA0147E
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SIIA2245E
SIIA2246E
SIIA2247E
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- Remove foam material remaining on vehicle side.
- Clean area in which foam was removed.
- Install service part.
- Insert nozzle into hole near fill area and fill foam material or fill in enough to close gap with the service
part.
2. Fill procedures before installation of service part.
- Remove foam material remaining on vehicle side.
- Clean area in which foam was removed.
- Fill foam material on wheelhouse outer side. NOTE:
Fill in enough to close gap with service part while avoiding flange area.
- Install service part.
NOTE:
Refer to label for information on working times.
Hatchback LIIA1082E
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Replacement Operation INFOID:0000000004305160
DESCRIPTION 1. Body side outer 2. Front pillar lower reinforcement 3. Body side insulation (foam) front pil-
lar
4. Parcel shelf 5. Body side insulation (Foam) rear pil- lar6. Rear body side inner
7. Body side insulation strip, center pil- lar 8. Body side insulation strip, rear pillar
lower 9. Body side insulation (foam) roof side
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The symbols used in this section for cutting and welding / brazing operations are shown below.