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SCIA7003J
SAT170D
SCIA7024J
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7. Measure clearance between retaining plate and snap ring using
feeler gauge. If not within allowable limit, select proper retaining
plate. Refer to “Parts Information” for retaining plate selection.
8. Check operation of reverse clutch.
High Clutch INFOID:0000000004305521
COMPONENTS
DISASSEMBLY 1. Check operation of high clutch.
a. Apply compressed air into the oil hole (A) of input shaft assem- bly (high clutch drum) at the location as shown.
CAUTION:
Block the oil hole (A) on the opposite side with lint-free
cloth (B).
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring: • High clutch piston seal might be damaged.Specified clearance
Standard and allowable limit: Refer to AT-375, " Clutches and Brakes " .
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INSPECTION
High Clutch Snap Ring Check for deformation, fatigue or damage. Replace if necessary.
High Clutch Drive Plates • Check facing for burns, cracks or damage. Replace if necessary.
• Measure thickness of facing.
CAUTION:
• Measure the thickness at 3 lo cations and find the average.
• Inspect all drive plates.
• Replace if the thickness is below the allowable limit.
High Clutch Spring Retainer Assembly Check length (L) of springs retainer assembly. Replace if damaged,
deformed or worn.
CAUTION:
Do not remove return springs (A) from spring retainers (B).
High Clutch Piston and Cancel Cover Check for deformation or damage. Replace if necessary.
Input Shaft Assembly (High Clutch Drum) Check for deformation or damage. Replace if necessary.
Seal Ring Clearance • Install new seal rings onto input shaft assembly (high clutch drum).
• Measure clearance between seal ring and ring groove.
• If not within allowable limit, replace input shaft assembly (high clutch drum).
ASSEMBLY Thickness of drive plate
Standard and allowable limit: Refer to AT-375, " Clutches and Brakes " .
Input Shaft " .
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• HR16DE engine models
(1): Snap ring
(2): Retaining plate
(3): Drive plate
(4): Driven plate
Drive plate/Driven plate: 3/5
CAUTION:
Be careful with the orde r and direction of plates.
• MR18DE engine models
(1): Snap ring
(2): Retaining plate
(3): Drive plate
(4): Driven plate
(5): Driven plate
Drive plate/Driven plate: 4/7 (1+6)
CAUTION:
Be careful with the orde r and direction of plates.
5. Install snap ring using a flat-bladed screwdriver.
6. Set dial indicator (A) on retaining plate (1), and measure clear- ance between retaining plate (1) and snap ring (2). If not within
allowable limit, select proper retaining plate (1). Refer to “Parts
Information” for retaining plate selection.
7. Check operation of high clutch.
8. Install seal rings to input shaft assembly (high clutch drum). SCIA7703E
Clutches and Brakes " .
SCIA4890E
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b. Apply compressed air into oil hole of bearing retainer at the loca-
tion as shown.
c. Check to see that retaining plate moves to snap ring.
d. If retaining plate does not contact snap ring: • D-ring might be damaged.
• Seal lip might be damaged.
• Fluid might be leaking past piston check ball.
2. Check operation of overrun clutch.
a. Install seal rings to bearing retainer, and set forward clutch drum.
b. Apply compressed air into oil hole of bearing retainer at the loca- tion as shown.
c. Check to see that retaining plate moves to snap ring.
d. If retaining plate does not contact snap ring: • D-ring might be damaged.
• Seal lip might be damaged.
• Fluid might be leaking past piston check ball.
3. Remove snap ring for forward clutch from forward clutch drum using a flat-bladed screwdriver.
4. Remove retaining plate, drive plates, driven plates and dish plate for forward clutch.
5. Remove snap ring for overrun clutch from forward clutch drum using a flat-bladed screwdriver.
6. Remove retaining plate, drive plates, driven plates and dish plate for overrun clutch. SAT202D