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AT-356< SERVICE INFORMATION >
ASSEMBLY
8. Install needle bearing (1) on rear internal gear (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
9. Install rear internal gear (1) and forward clutch hub (2) as a set into forward clutch drum.
CAUTION:
Align teeth of forward clutch drive plates before installing.
10. Install needle bearing (1) on rear planetary carrier (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
11. Install rear sun gear on rear planetary carrier. CAUTION:
Be careful with the dir ection of rear sun gear.
12. Install rear planetary carrier in transaxle case. SCIA6041J
SCIA5897J
SCIA5927J
SAT052D
SAT051D
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ASSEMBLY
AT-357
< SERVICE INFORMATION >
D
E
F
G H
I
J
K L
M A
B AT
N
O P
13. Install needle bearing (1) on front planetary carrier (2).
CAUTION:
Be careful with the direct ion of needle bearing (1).
14. Install low one-way clutch to front planetary carrier by turning it in the direction of unlock.
15. Check that low one-way clutch rotates counterclockwise around front planetary carrier. Then try to turn it clockwise and check
that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a set into transaxle case.
17. Install snap ring into transaxle case using a flat-bladed screw- driver.
18. Install needle bearing (1) on front sun gear (2). CAUTION:
Be careful with the direct ion of needle bearing (1). SCIA6047J
SAT048D
SCIA5896J
SCIA3633E
SCIA6960E
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AT-358< SERVICE INFORMATION >
ASSEMBLY
19. Install front sun gear on front planetary carrier.
20. Install needle bearing on front sun gear. CAUTION:
Be careful with the dir ection of needle bearing.
21. Install high clutch hub on front sun gear.
22. Install needle bearing on high clutch hub. CAUTION:
Be careful with the dir ection of needle bearing.
23. Remove paper rolled around input shaft assembly (high clutch drum).
24. Install input shaft assembly (high clutch assembly) (1). CAUTION:
Align teeth of high clutch dr ive plates before installing. SAT368D
SAT369D
SAT370D
SAT371D
SCIA7079E
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AT
N
O P
25. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
Adjustment (2) INFOID:0000000004305531
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY • Measure clearance between reverse clutch drum and needle bear- ing for oil pump cover.
• Select proper thickness of bearing race so that end play is within specifications.
1. Measure dimensions (K) and (L), and then calculate dimension (J).
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SAT378D
Total End Play " .
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• Select proper thickness of bearing race so that tota
l end play is within specifications. Refer to “Parts
Information” for bearing race selection.
REVERSE CLUTCH END PLAY • Measure clearance between oil pump cover and thrust washer for reverse clutch drum.
• Select proper thickness of thrust washer so that end play is within
specification.
1. Measure dimensions O and P), and then calculate dimension N).
a. Place thrust washer on reverse clutch drum.
b. Measure dimension (O).
c. Measure dimension (P).
d. Calculate dimension (N).
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SAT385D
Reverse Clutch End Play " .
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4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust- ment step on oil pump cover.
9. Install O-ring to oil pump assembly. CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump bolts to the specified torque. Refer to AT-236," Component " .
12. Install O-ring to input shaft assembly (high clutch drum). SCIA6037J
SAT038D
SCIA3629E
SCIA6036J
SCIA4928E