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AIR BREATHER HOSE
Exploded View INFOID:0000000004784228
Removal and Installation INFOID:0000000004784229
REMOVAL 1. Remove the battery. Refer to SC-7, " Removal and Installation " .
2. Remove the air duct and air cleaner case. Refer to EM-17, " Removal and Installation " (HR16DE), or
EM- 139, " Removal and Installation " (MR18DE).
3. Remove air breather hose. CAUTION:
When air breather hose is removed, be su re to hold two way connector securely.
INSTALLATION Installation is in the reverse order of removal.
CAUTION:
Make sure air breather hose is not collapsed or bl ocked due to folding or bending when installed.
• When installing air breather hose on two way connector, aim paint mark toward the vehicle rear.
• When installing air breather hose on two way connecto r, push it until it hits the transaxle case.
• When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted. 1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. Two way connector
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Removal and Installa-
tion " .
REMOVAL
1. Drain gear oil. Refer to MT-10, " Draining " (RS5F91R),
MT-52, " Changing M/T Oil " (RS6F94R).
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-12, " Removal and Installation " .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove the engine and transaxle as an assembly from the vehicle. Refer to EM-88, " Removal and Instal-
lation " (HR16DE),
EM-195, " Removal and Installation " (MR18DE).
4. Remove the transaxle to engine and engine to transaxle bolts.
5. Separate the transaxle assembly from the engine.
INSTALLATION 1. LH engine mount bracket (transaxle
side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod ⇐: Front
: Refer to installation.
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Installation is in the reverse order of removal.
CAUTION:
• Make sure the transaxle assembly does not interfer e with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• If transaxle is removed from the vehicle, always replace CSC. Refer to CL-12, " Removal and Installa-
tion " .
• When installing the transaxle assembly to the engine, install the bolts according to the following:
(A): Transaxle to engine
(B): Engine to transaxle
• After installation perform the following:
- Bleed the air from the clutch hydraulic system. Refer to CL-8, " Air Bleeding Procedure " .
- Check for oil leakage and oil level. Refer to MT-10, " Inspection " .
- Check the control linkage. Refer to MT-14, " Inspection " .
Disassembly and Assembly INFOID:0000000004784232
COMPONENTS
Case and Housing Component Bolt No. 1 2 3 4
Quantity 2 2 1 3
Bolt length “ ”
mm (in) 55
(2.17) 49
(1.93) 69
(2.72) 55
(2.17)
Tightening torque
N·m (kg-m, ft-lb) 48.0
(4.9, 35)
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1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Retaining pin
13. Reverse gear assembly
: Apply gear oil.
: Replace the parts as a set.
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Final Drive Component 1. Retaining pin 2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11. Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch
: Apply gear oil.
: Apply Genuine Si licone RTV or an equivalent. Refer to XX-XX, "*****".
: Replace the parts as a set.
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