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4. Insert a suitable tool (A) between the mating surfaces of idler
gear (1) and idler gear bearing inner race (2), and enlarge the
gap.
CAUTION:
Be careful not to damage idler gear (1).
5. Set suitable tool (B) on idler gear (1), and remove idler gear bearing inner race (2) with a suitable tool (C) as shown.
6. Remove idler gear bearing outer race from transaxle case using Tool.
7. Set Tool (A) to reduction pinion gear bearing inner race, press out reduction pinion gear bearing inner race from reduction pin-
ion gear.
8. Remove reduction pinion gear bearing outer race from transaxle case.
INSPECTION
Output Shaft, Idler Gear and Reduction Pinion Gear Check for wear, damage or crack. Replace if necessary.
Bearings
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SCIA7045E
Output Shaft " .
Standard clearance and allowable limit: Refer to AT-378, " Bearing Retainer " .
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REPAIR FOR COMPONENT PARTS
AT-327
< SERVICE INFORMATION >
D
E
F
G H
I
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K L
M A
B AT
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1. Set Tool (A) on reduction pinion gear bearing inner race, and
press reduction pinion gear to reduction pinion gear bearing
inner race.
CAUTION:
Apply ATF to reduction pinion gear bearing inner race.
2. Install reduction pinion gear bearing outer race on transaxle case. Refer to "COMPONENTS" .
• Check reduction pinion gear b earing preload. Refer to AT-348, " Adjustment (1) (For MR18DE Engine Models) "
3. Set Tool (A) and a suitable tool (B) on idler gear bearing inner
race (1), and press idler gear bearing inner race (1) to idler gear
(2).
CAUTION:
• Do not reuse idler gear bearing.
• Apply ATF to idler gear bearing.
4. Set Tool (A) on idler gear bearing outer race, and drive idler gear bearing outer race into transaxle case.
CAUTION:
• Do not reuse idler gear bearing.
• Apply ATF to idler gear bearing.
5. Install output shaft bearing according to the following procedures.
a. HR16DE engine models Tool number : ST35272000 (J-26092) SCIA7995E
SAT651D
Tool number : ST35272000 (J-26092)
SCIA7046E
Tool number : ST37830000 ( — )
SCIA8031E
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ii. Set Tool on output gear bearing outer race, and drive output
gear bearing outer race to bearing retainer.
b. MR18DE engine models
i. Set drift [commercial service tool] on radial needle bearing, and press radial needle bearing into bearing retainer.
ii. Install snap ring to bearing retainer using suitable tool.
7. After packing ring grooves with petroleum jelly, carefully install new seal rings (1) on output shaft (2) and bearing retainer (3).
• HR16DE engine models Tool number : ST33400001 (J-26082) SAT658D
SAT659D
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MR18DE engine models
DISASSEMBLY 1. Push in OD servo piston assembly using a suitable tool (A) and a suitable tool (B), and then remove snap ring (1) from transaxle
case using a suitable tool (C).
2. Apply compressed air into the oil hole as shown to remove OD servo piston assembly and band servo piston assembly.
CAUTION:
Do not blow air in too quickl y, or OD servo piston assembly,
band servo piston assembly and ATF could jump out. Care-
fully blow air little by littl e while protecting with lint-free
cloth (A).
3. Remove 2nd servo return spring from transaxle case. SCIA7051E