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Commercial Service Tool
INFOID:0000000004307052
Service hoses:
• (J-39500-72B) High side hose
• (J-39500-72R) Low side hose
• (J-39500-72Y)
Utility hose Hose colors:
• Low side hose: Blue with black stripe
• High side hose: Red with black stripe
• Utility hose: Yellow with black stripe or green with black stripe
Hose fitting to gauge:
• 1/2”-16 ACME
Service couplers:
• (J-39500-20A) High side coupler
• (J-39500-24A)
Low side coupler Hose fitting to service hose:
• M14 x 1.5 fitting is optional or perma- nently attached.
—
(J-39699)
Refrigerant weight scale For measuring of refrigerant
Fitting size - thread size:
• 1/2” - 16 ACME
—
(J-39649)
Vacuum pump
(Including the isolator valve) Capacity:
• Air displacement: 4 CFM
• Micron rating: 20 microns
• Oil capacity: 482 g (17 oz)
Fitting size: Thread size
• 1/2”-16 ACME
Tool number
(Kent-Moore No.)
Tool name Description S-NT200
S-NT203
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REFRIGERATION SYSTEM
Refrigerant Cycle INFOID:0000000004307053
REFRIGERANT FLOW The refrigerant flows in the standard pattern, that is , through the compressor, the condenser with liquid tank,
through the evaporator, and back to the compressor. T he refrigerant evaporation through the evaporator is
controlled by an externally equalized expansion valve, located inside the evaporator case.
FREEZE PROTECTION Under usual operating conditions, when the A/C is s witched ON, the compressor runs continuously, and the
evaporator pressure, and temperature is controlled by the compressor to prevent freeze up.
Refrigerant System Protection INFOID:0000000004307054
REFRIGERANT PRESSURE SENSOR The refrigerant system is protected against excessively hi gh or low pressures by the refrigerant pressure sen-
sor, located on the condenser. If the system pressure rise s above, or falls below the specifications, the refrig-
erant pressure sensor detects the pressure inside t he refrigerant line and sends the voltage signal to the ECM.
ECM makes the A/C relay go OFF and stops the compressor when pressure on the high-pressure side
detected by refrigerant pressure sensor is over about 2,746 kPa (27.46 bar, 28.0 kg/cm 2
, 398 psi), or below
about 134 kPa (1.34 bar, 1.4 kg/cm 2
, 20 psi).
PRESSURE RELIEF VALVE The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system in creases to an unusual level [more than 3.8 MPa (38 bar,
38.76 kg/cm 2
, 551 psi)], the release port on the pressure relief valve automatically opens and releases refrig-
erant into the atmosphere.
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OIL
Maintenance of Oil Qu antity in Compressor INFOID:0000000004307056
The oil in the compressor circulates through the system with the refrigerant. Add oil to compressor when
replacing any component or after a lar ge refrigerant leakage occurred. It is important to maintain the specified
amount.
If oil quantity is not maintained properly , the following malfunctions may result:
• Lack of oil: May lead to a seized compressor.
• Excessive oil: Inadequate cooling (thermal exchange interference)
OIL
OIL ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR After replacing any of the following major component s, add the correct amount of oil to the system.
Amount Of Oil To Be Added
*1: If refrigerant leak is small, no addition of oil is needed.
OIL ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT TYPE 1 Compressor (CR-10) : NISSAN A/C System Oil Type R
TYPE 2 Compressor (CSV511) : NI SSAN A/C System Oil Type S
Part replaced Oil to be added to system
Remarks
Amount of oil
m (US fl oz, Imp fl oz)
Evaporator 35 (1.2, 1.2) -
Condenser 15 (0.5, 0.5) -
Liquid tank 5 (0.2, 0.2) -
In case of refrigerant leak 30 (1.0, 1.1) Large leak
None *1 Small leak *1
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AIR CONDITIONER CONTROL
Control Operation INFOID:0000000004307057
BLOWER CONTROL DIAL This dial turns the fan ON and OFF, and controls fan speed.
TEMPERATURE CONTROL DIAL This dial allows you to adjust the temperature of the discharge air.
MODE DOOR CONTROL DIAL This dial controls the outlet air flow.
INTAKE DOOR LEVER • Recirculation (REC) position: Interior air is recirculated inside the vehicle.
• Fresh (FRE) position: Outside air is drawn into the passenger compartment.
REAR WINDOW DEFOGGER SWITCH When illumination is ON, rear window is defogged.
A/C SWITCH (IF EQUIPPED) The A/C switch controls the air conditioner system. When the switch is depressed with the fan ON, the com-
pressor will turn ON. The indicator lamp also illuminates. 1. Intake door lever 2. Mode door control dial 3. Rear window defogger switch
4. Blower control dial 5. A/C switch (if equipped) 6. Temperature control dial