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CONTROL LINKAGE
Component of Contro l Device and Cable INFOID:0000000004305275
Removal and Installation INFOID:0000000004305276
REMOVAL 1. Remove battery. Refer to SC-7, " Removal and Installation " .
2. Remove air duct (front), air duct (Inlet) and air cleaner case. Refer to EM-139, " Removal and Installation " .
3. Remove shift cable from shift lever.
4. Remove select cable according to the following.
a. Move stopper (1) to the unlocked position. 1. Control lever knob 2. Control lever 3. Control device assembly
4. Select cable 5. Shift cable 6. Lock plate
7. Clutch housing 8. Cable bracket 9. Tapping bolt
10. Cable support bracket 11. Adapter plate SCIA7842E
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Removal and
Installation " .
8. Remove control device assembly bolts.
9. Remove exhaust front tube, center muffler and heat plate. Refer to EX-9, " Removal and Installation " .
10. Remove cable support bracket.
11. Remove select cable and shift cable from cable bracket.
12. Remove control device assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing.
• Securely assemble each cable and lever of control shaft.
• Be careful about the installation direction, and push control lever knob onto control lever.
CAUTION:
Do not reuse control lever knob.
• Make sure that the front/rear claws (1) of control device assembly are in contact with flange of the floor (2).
• When control lever is selected to 1st-2nd side and 5th-6th side,
confirm control lever returns to neutral position smoothly.
• When control lever is shifted to each position, make sure there is
no binding or disconnection in each boot.
• Move stopper (1) to lock position when installing the shift cable onto the shift lever. SCIA7630E
SCIA7846E
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AIR BREATHER HOSE
Removal and Installation INFOID:0000000004305277
COMPONENTS
REMOVAL 1. Remove battery. Refer to SC-7, " Removal and Installation " .
2. Remove air duct (front), air duct (inlet) and air cleaner case. Refer to EM-139, " Removal and Installation " .
3. Remove air breather hose. CAUTION:
When air breather hose is removed, be su re to hold two way connector securely.
INSTALLATION Installation is in the reverse order of removal.
• When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
• When installing air breather hose on two way connec tor, push it until it hits transaxle case.
• When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted. CAUTION:
Make sure air breather hose is not collapsed or bl ocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct (inlet)
4. Clip 5. Transaxle assembly 6. Two way connector
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Changing M/T Oil " .
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-10, " Removal and Installation " .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove engine and transaxle assembly. Refer to EM-195, " Removal and Installation " .
4. Remove starter motor. Refer to SC-20, " Removal and Installation MR18DE " .
5. Remove transaxle assembly to engine bolts.
6. Separate transaxle assembly from engine.
INSTALLATION 1. LH engine mount bracket (transaxle
side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod ⇐Front
: Refer to MT-58, " Removal and Installation " .
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Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
• If transaxle is removed from the v ehicle, always replace CSC. Refer to CL-12, " Removal and Installation " .
• When installing the transaxle assembly to the engine, install the
bolts as shown.
A: M/T to engine
B: Engine to M/T
• After installation, bleed the air from the clutch hydraulic system. Refer to CL-8, " Air Bleeding Procedure " .
• After installation, check oil level, and check for leaks and loose mechanisms. Refer to MT-52, " Checking M/T
Oil " .
Disassembly and Assembly INFOID:0000000004305279
COMPONENTS
Case and Housing Components Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in) 60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb) 62.0 (6.3, 46)
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Recommended Chemical Product and Sealant " .
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1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Spacer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing
A: 1st step B: 2nd step
: Apply gear oil.
: Replace the parts as a set.
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