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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling
sleeve according to the following procedures.
a. Remove retaining pin from 5th-reverse shift fork using a suitable tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with 3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and washer. CAUTION:
Never use an impact wrench for removal, or otherwise each
gear may be damaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft using a suitable tool.
CAUTION:
Set claw of the puller to the wider side of the hub when set-
ting the puller in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft using the pullers.
9. Remove position switch from transaxle case. PCIB1627E
Page 3818 of 4331
PCIB1529E
PCIB1530E
JPDIC0534ZZ
Page 3819 of 4331
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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork using a suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear assembly using a suit- able tool.
22. Remove reverse gear assembly from clutch housing.
23. Remove final drive assembly (1) from clutch housing.
24. Remove pinion shaft and pinion gear from clutch housing.
25. Remove magnet and dowel pins (2) from clutch housing.
26. Remove input shaft front bearing from clutch housing using a suitable tool.
27. Cut oil channel tube at the root.
28. Remove mainshaft front bearing and oil channel from clutch housing using Tool (A). MCIB0033E
Page 3820 of 4331
PCIB1534E
JPDIC0484ZZ
PCIB1538E
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38. Remove bolt ( ), and then remove bushing, spring, and gear
catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts ( ), and then remove control shaft (1) from tran- saxle case.
41. Remove O-ring from control shaft.
42. Expand snap rings (1) and remove input shaft rear bearing and mainshaft rear bearing from transaxle case using Tool (A).
43. Remove snap rings from transaxle case.
44. Remove check balls (2) from transaxle case.
ASSEMBLY 1. Install snap rings (1) along transaxle case groove so that notch mates with housing as shown.
CAUTION:
Check snap ring installing direction. Never misassemble.
Page 3822 of 4331
Exploded View " .
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin ( ) to selector using a suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Never reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and then tighten bolt ( ) to the specified torque. Refer to MT-16," Exploded View " .
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case. Tool number A: ST35300000 ( — )
JPDIC0636ZZ
PCIB1540E
JPDIC0533ZZ
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10. Install air breather inner tube (2) to transaxle case.
CAUTION:
Never damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert two way connector (1) straight, and then install it to air breather inner tube.
CAUTION:
Check air breather inner tube fo r twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran- saxle case within the specified dimensions using Tool (A).
CAUTION:
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
13. Install differential side bearing outer races until they reach clutch housing and transaxle case using the Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
14. Install bushings (1) until they reach clutch housing using a suit- able tool (A).
15. Install oil channel to clutch housing. CAUTION:
Never reuse oil channel. JPDIC0637ZZ
Page 3824 of 4331
![NISSAN LATIO 2009 Service Repair Manual MT-30< SERVICE INFORMATION >
[RS5F91R]
TRANSAXLE ASSEMBLY
16. Install mainshaft front bearing so that it becomes even to clutch housing surface using Tool (A) .
17. Install input shaft front bearing s NISSAN LATIO 2009 Service Repair Manual MT-30< SERVICE INFORMATION >
[RS5F91R]
TRANSAXLE ASSEMBLY
16. Install mainshaft front bearing so that it becomes even to clutch housing surface using Tool (A) .
17. Install input shaft front bearing s](/manual-img/5/57359/w960_57359-3823.png)
MT-30< SERVICE INFORMATION >
[RS5F91R]
TRANSAXLE ASSEMBLY
16. Install mainshaft front bearing so that it becomes even to clutch housing surface using Tool (A) .
17. Install input shaft front bearing so that it becomes even to clutch
housing surface using Tool (A).
18. Install pinion gear and pinion shaft to clutch housing.
19. Install final drive assembly (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing.
21. Install reverse gear assembly to clutch housing, and then install retaining pin to clutch housing using a suitable tool.
CAUTION:
Never reuse retaining pin.
22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install retaining pin to 1st-2nd shift fork.
CAUTION:
• Never reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.
23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2), and then install them to clutch housing.Tool number A: ST33400001 (J-26082) PCIB1544E
Tool number A: KV40100900 ( — )
PCIB1545E
PCIB1533E
MCIB0033E
PCIB1532E