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Shift Control Component
1. Reverse output gear 2. Snap ring 3. Reverse baulk ring
4. Return spring 5. Needle bearing 6. Seal washer
7. Reverse idler shaft 8. Spacer 9. Reverse input gear
10. Lock washer 11. Spring washer
: Replace the parts as a set.
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Page 3859 of 4331
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DISASSEMBLY
1. Remove drain plug and gasket from clutch hous ing using a suitable tool and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove select lever (1) retaining pin using a suitable tool, and then remove select lever.
4. Remove bracket (2) and position switch (3) from transaxle case. 1. Shim 2. Differential side bearing outer race
(transaxle case side) 3. Differential side bearing inner race
(transaxle case side)
4. Final gear 5. Differential case 6. Speedometer drive gear
7. Differential side bearing inner race (clutch housing side) 8. Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set. PCIB1693E
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PCIB1695E
JPDIC0444ZZ
PCIB1698E
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11. Remove reverse idler shaft assembly (1) according to the follow-
ing procedures.
a. Pull up input shaft assembly (2), mainshaft assembly (3), fork rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
b. Remove reverse idler shaft assembly and reverse fork rod (6) from clutch housing.
12. Remove spring washer from clutch housing.
13. Pull up and remove input shaft assembly (1), mainshaft assem- bly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
14. Remove final drive assembly (1) from clutch housing.
15. Remove magnet from clutch housing.
16. Remove differential side oil seals (1) from clutch housing and transaxle case.
CAUTION:
Never damage clutch housing and transaxle case.
17. Remove differential side bearing outer race (1) from clutch hous- ing using a suitable tool.
CAUTION:
Never damage clutch housing. JPDIC0607ZZ
PCIB1703E
PCIB1716E
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JPDIC0106ZZ
PCIB1712E
PCIB1710E
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25. Remove mainshaft rear bearing outer race from transaxle case
using a suitable tool.
26. Remove mainshaft rear bearing adjusting shim from transaxle case.
27. Remove snap ring (1) and oil channel (2) from transaxle case.
28. Remove input shaft oil seal (1) from clutch housing using a suit- able tool.
CAUTION:
Never damage clutch housing.
29. Remove mainshaft front bearing outer race (1) from clutch hous- ing using Tool (A) and a spacer (B).
30. Remove oil channel (2) from clutch housing.
31. Remove bushing (1) from clutch housing using a suitable tool. PCIB1708E
PCIB1714E
PCIB1717E
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