2009 NISSAN LATIO Service Repair Manual

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Page 3873 of 4331

NISSAN LATIO 2009 Service Repair Manual MT
N
O P
• Replace 5th-6th coupling sleeve and
5th-6th synchronizer hub as a set.
• Be careful to install 3rd-4th synchronizer hub according to the
specified direction.
• Be careful to install

Page 3874 of 4331

NISSAN LATIO 2009 Service Repair Manual Disassembly
and Assembly " .
3. Loosen input shaft rear bearing bolt by a half turn.
4. Tighten input shaft rear bearing bolt to the specified torque of the 2nd step. Refer to MT-59, " Disassembly
an

Page 3875 of 4331

NISSAN LATIO 2009 Service Repair Manual MAINSHAFT AND GEARS
MT-81
< SERVICE INFORMATION >
[RS6F94R] D
E
F
G H
I
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K L
M A
B MT
N
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MAINSHAFT AND GEARS
Disassembly and Assembly INFOID:0000000004305281
GENERAL PRECAUTIONS • Never reuse sn

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NISSAN LATIO 2009 Service Repair Manual PCIB1741E
SCIA1753J

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NISSAN LATIO 2009 Service Repair Manual MAINSHAFT AND GEARS
MT-83
< SERVICE INFORMATION >
[RS6F94R] D
E
F
G H
I
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K L
M A
B MT
N
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Check contact surface of baulk ring cam and insert key for exces-
sive wear, uneven wear, bend, and damage.

MAINSHAFT AND GEARS
MT-83
< SERVICE INFORMATION >
[RS6F94R] D
E
F
G H
I
J
K L
M A
B MT
N
O P
Check contact surface of baulk ring cam and insert key for exces-
sive wear, uneven wear, bend, and damage. Replace if necessary.
Bearing Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
CAUTION:
• Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
• Replace mainshaft rear bearin g inner race and mainshaft rear
bearing outer race as a set.
ASSEMBLY CAUTION:
• Select mainshaft rear bearing adjusting shim acco rding to the following procedures when replacing
mainshaft adjusting shim, 6th main gear , 5th main gear, or 4th main gear.
- Replace mainshaft adjusting shim.
• If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft r ear bearing adjusting shim.
• If new mainshaft adjusting shim is thicker th an previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
- Replace 6th main gear, 5th main gear, or 4th main gear.
• Measure the thickness of the main gear used before and the new main gear
• Increase the thickness of the mainsh aft rear bearing adjusting shim, if the difference is smaller than
0.025 mm (0.0010 in).
• Replace transaxle assembly when replacing mainshaft.
1. Install mainshaft front bearing inner race (1) using the Tool (A).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
2. Apply gear oil to 1st inner baulk ring, 1st synchronizer cone, 1st outer baulk ring, 2nd inner baulk ring, 2nd synchronizer cone,
and 2nd outer baulk ring.
CAUTION:
• Replace 1st inner baulk ring, 1st synchronizer cone, and
1st outer baulk ring as a set.
• Replace 2nd inner baulk ring, 2nd synchronize r cone, and 2nd outer baulk ring as a set.
3. Install insert keys and 1st-2nd coupling sleeve to 1st-2nd synchronizer hub. CAUTION:
Replace 1st-2nd synchroni zer hub and 1st-2nd coupling sleeve as a set. SCIA0608J
SPD715
Tool number A: ST36720030 ( — )
PCIB1733E

Page 3878 of 4331

NISSAN LATIO 2009 Service Repair Manual PCIB1737E

Page 3879 of 4331

NISSAN LATIO 2009 Service Repair Manual MT
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9. Install 5th main gear (1) using Tool (A).
10. Install 6th main gear (1) using Tool (A).
11. Install mainshaft rear bearing inner race (1) usingTool (A). CAUTION:
Replace mainshaft rear

Page 3880 of 4331

NISSAN LATIO 2009 Service Repair Manual PCIB1759E
PCIB1757E

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