Page 3585 of 4323
BO45S±01
BO±24
± BODYREAR DOOR
3577 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±24).
Page 3586 of 4323

BO45T±01
H16689
Back Door Side Garnish
Back Door Center Garnishw/o Rear spoiler:
High Mount Stop Light
Outside MouldingBack Door Hingew/ Rear spoiler:
Rear Spoiler
Back Door Hinge
Rear Wiper Arm
Wiper
Motor
Grommet
Rear Wiper
Motor
Service Hole Plug
Outside MouldingStep Liner Back Door Glass Back Door Side
Garnish
Back Door Glass Run
Outer Weatherstrip
Back Door
Glass Guide Rail
Outer Cover
Power Window Regulator
Back Door
Glass Guide RailOutside Handle
Key Cylinder
Rear Light
Lower Stopper Rear Light Opening Hole Cover
Stopper Cushion
Back Door Lock ProtectorControl
Cable
Stopper Cushion
: Specified torque Strap Cover
Back Door Pull StrapBack Door Trim Board Inner WeatherstripNo. 1 Service
Hole Cover
Opening Hole Cover
19.5 (199, 14.4)
8.0 (82, 71 in.´lbf)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
N´m (kgf´cm, ft´lbf)No. 2 Service
Hole Cover
Back Door
Handle
Protector
Licence Plate
Light
Assembly
Outside
Garnish
Washer Nozzle
Lower Stopper
Power Window
Regulator Motor
Back Door Lock
19.5 (199, 14.4)
8.0 (82, 71 in.´lbf)
± BODYBACK DOOR
BO±25
3578 Author: Date:
2005 SEQUOIA (RM1146U)
BACK DOOR
COMPONENTS
Page 3587 of 4323

H16671
BO45U±01
H16672
H16673
H16674
5 Clips
H16675
3 Clips BO±26
± BODYBACK DOOR
3579 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE REAR WIPER ARM
(a) Open the cover.
(b) Remove the nut and rear wiper arm.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Remove the rear wiper motor grommet.
2. REMOVE STEP LINER
Using a screwdriver, remove the step liner.
HINT:
Tape the screwdriver tip before use.
3. REMOVE OUTSIDE MOULDING
(a) Remove the 2 nuts.
(b) Using a screwdriver, remove the outside moulding.
(c) Employ the same manner described above to the other
side.
4. REMOVE BACK DOOR PULL STRAP
(a) Using a screwdriver, remove the strap cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw and back door pull strap.
5. REMOVE BACK DOOR CENTER GARNISH
Using a screwdriver, remove the back door center garnish.
HINT:
Tape the screwdriver tip before use.
6. REMOVE BACK DOOR SIDE GARNISH
(a) Using a screwdriver, remove the back door side garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
Page 3588 of 4323

H16676
10 Clips
H02440
± BODYBACK DOOR
BO±27
3580 Author: Date:
2005 SEQUOIA (RM1146U)
7. REMOVE BACK DOOR TRIM BOARD
(a) Insert a screwdriver between the back door and back
door trim board to pry the back door trim board out.
NOTICE:
Be careful not to damage the back door and back door trim
board.
HINT:
Tape the screwdriver tip before use.
(b) Pull the back door trim board to remove it as shown in the
illustration.
8. REMOVE INNER WEATHERSTRIP
Using a screwdriver, remove the inner weatherstrip from the
back door trim board.
HINT:
Tape the screwdriver tip before use.
9. REMOVE NO. 1 SERVICE HOLE COVER
10. REMOVE NO. 2 SERVICE HOLE COVER
11. REMOVE BACK DOOR ECU
(a) Using a drill of less than ù3.2 mm (0.126 in.), drill out the
2 rivet heads.
HINT:
Gentry and vertically put the drill to the rivets, and cut the rivet
flanges.
CAUTION:
Take care as the cut rivets are hot.
NOTICE:
Prizing the hole with a drill can lead to damage to the rivet
hole or the drill itself.
(b) Remove the back door ECU.
HINT:
At the time of reassembly, please refer to the following item.
Using an air riveter with nose piece No. 1 or a hand riveter with
nose piece No. 1 to install new 3 rivets to the front door outside
lower moulding.
NOTICE:
At the time of reassembly, please refer to the follow-
ing items.
Do not prize a riveter, as riveter is damaged, it is not
tightened and the mandrel is bent.
Page 3589 of 4323

H02441
H02442
H16677
H16678
H16679
BO±28
± BODYBACK DOOR
3581 Author: Date:
2005 SEQUOIA (RM1146U)
Do not tilt the riveter disconnect the rivet from the ma-
terial while handling a riveter, as the materials are not
tightened firmly.
Install the rivet while attaching materials, as they are
not tightened firmly.
12. REMOVE BACK DOOR GLASS
(a) Open the back door glass until the bolts appear in the ser-
vice hole.
(b) Disconnect the connectors.
(c) Remove the 2 bolts and guide bracket.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(d) Remove the 4 bolts and back door glass as shown in the
illustration.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Be careful not to drop the back door glass.
13. REMOVE OUTER WEATHERSTRIP
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the outer weather-
strip.
14. REMOVE BACK DOOR GLASS RUN
15. REMOVE BACK DOOR GLASS GUIDE RAIL
(a) Disengage the clamps.
(b) Remove the 3 nuts and back door glass guide.
Page 3590 of 4323

H16680
H16681
H16682
± BODYBACK DOOR
BO±29
3582 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Employ the same manner described above to the other
side.
16. REMOVE POWER WINDOW REGULATOR
(a) Disconnect the connector.
(b) Disengage the connector and clamp.
(c) Remove the 4 nuts and power window regulator.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
HINT:
Remove the power window regulator through the service hole.
(d) Remove the 3 screws and power window regulator motor
from the power window regulator.
(e) Remove the nut and limit switch from the power window
regulator.
HINT:
At the time of reassembly, please refer to following item.
Remove the window regulator gear, then apply MP grease to
the power window regulator.
NOTICE:
At the time of reassembly, please refer to following item.
Do not apply grease to the spring of the power window reg-
ulator.
17. REMOVE REAR WIPER MOTOR
(a) Disconnect the connector.
(b) Disengage the connector and clamp.
(c) Remove the service hole plug.
(d) Unfasten the 3 bolts, then remove the rear wiper motor.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
18. REMOVE BACK DOOR LOCK
(a) Remove the back door handle protector.
(b) Disconnect the control cable from the back door outside
handle.
Page 3591 of 4323
H16683
H16684
5 Clips BO±30
± BODYBACK DOOR
3583 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Using a screwdriver, remove the back door lock protector.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 3 bolts and back door lock.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
19. REMOVE OUTSIDE GARNISH
(a) Remove the 2 service hole plugs.
(b) Remove the 2 nuts.
(c) Using a screwdriver, remove the outside garnish.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 2 screws and outside handle from the out-
side garnish.
(e) Remove the nut and key cylinder from the outside gar-
nish.
(f) Remove the 4 screws and licence plate light assembly
from the outside garnish.
20. w/ Rear spoiler:
REMOVE REAR SPOILER (See page BO±174)
21. w/ o Rear spoiler:
REMOVE HIGH MOUNT STOP LIGHT
Page 3592 of 4323
BO45V±01
H16685
H16686
H16687
H16688
± BODYBACK DOOR
BO±31
3584 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
1. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 19.5 N´m (199 kgf´cm, 14.4 ft´lbf)
2. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Loosen the body side hinge bolts and nuts to adjust.
Torque: 19.5 N´m (199 kgf´cm, 14.4 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door linkages are adjusted cor-
rectly.
(b) Loosen the striker mounting screws.
Torque: 27 N´m (275.5 kgf´cm, 19.9 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust.
4. ADJUST LOWER STOPPER
Loosen the stopper mounting bolts to adjust.