Page 3625 of 4323
H16739
a ± a
Aa
a
a
a
a
a
H04300
BO4421
H02865
Primer M
Primer M
Adhesive
BO±64
± BODYWINDSHIELD
3617 Author: Date:
2005 SEQUOIA (RM1146U)
5. INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 7.0 mm (0.276 in.)
6. POSITION GLASS
(a) Place the glass in the correct position.
(b) Check that all contacting parts of the glass rim are set per-
fectly even.
(c) Place reference marks on the glass and body.
(d) Remove the glass.
7. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black±col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
8. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:
Allow 3 minutes or more to dry the primer coated sur-
face.
Do not coat Primer M to the adhesive.
Do not keep any of the opened Primer M for later use.
Page 3626 of 4323

H00471
Primer G
H00464
Adhesive
Dam BA
BO2821
± BODYWINDSHIELD
BO±65
3618 Author: Date:
2005 SEQUOIA (RM1146U)
9. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G as shown in the illustra-
tion.
(b) When the primer is coated wrongly to the area other than
the specified, wipe it off with a clean shop rag before the
primer dries.
NOTICE:
Allow 3 minutes or more to dry the primer coated sur-
face.
Do not keep any of the opened Primer G for later use.
10. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850±00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35°C (95 °F)15 minutes
20°C (68 °F)100 minutes
5°C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 12.0 mm (0.472 in.)
B: 8.0 mm (0.315 in.)
11. INSTALL WINDSHIELD GLASS AND MOULDING
(a) Install the glass, aligning the reference marks using a suc-
tion rubber.
HINT:
Check to see that the stoppers are attached to the body correct-
ly.
(b) Lightly press the glass front surface for close contact.
Page 3627 of 4323

H00679
H03003
H16709
H09483
CAB
C BO±66
± BODYWINDSHIELD
3619 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Correct insufficient or protruded adhesive agent using a
spatula.
HINT:
Apply the adhesive agent up to the windshield glass edge.
(d) Install a new windshield outside upper moulding to the
windshield glass before the adhesive agent hardens.
HINT:
Install the moulding, aligning the center of moulding with the
center of body.
(e) Remove any excessive adhesive agent before it hardens.
(f) Hold the glass and moulding in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35°C (95 °F)1.5 hours
20°C (68 °F)5 hours
5°C (41 °F)24 hours
12. INSTALL WINDSHIELD OUTSIDE MOULDINGS
13. INSPECT FOR LEAK AND REPAIR
NOTICE:
Contact a leak test after the hardening time has elapsed.
14. INSTALL ROOF SIDE RAIL WEATHERSTRIP
Attach the upper edge of the weatherstrip to body flange. Tap
on the weatherstrip by hand.
15. INSTALL COWL TOP VENTILATOR LOUVER
16. INSTALL WIPER ARMS
(a) Operate the wipers once and turn the wiper switch OFF.
(b) Install the wiper arms and tighten the nuts by hand.
(c) Adjust the installation positions of the wiper arms to posi-
tions shown in the illustration.
A: Approx. 25.4 mm (1.000 in.)
B: Approx. 40.0 mm (1.575 in.)
HINT:
When installing the wiper arms, make sure that the tips of the
blades are not beyond the ceramic edge as indicated ºCº part
in the illustration.
Page 3628 of 4323
H18893
H18894
± BODYWINDSHIELD
BO±67
3620 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Torque the 2 nuts.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(e) Install the 2 cap.
17. w/ Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
(a) Install the inner rear view mirror and torx screw.
Torque: 2.5 N´m (25 kgf´cm, 22 in.´lbf)
(b) Connect the connector.
(c) Install the mirror cover.
18. w/o Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
Instll the inner rear view mirror and torx screw.
Torque: 2.5 N´m (25 kgf´cm, 22 in.´lbf)
19. INSTALL ROOF CONSOLE BOX
20. INSTALL SUN VISORS AND HOLDERS
21. INSTALL FRONT PILLAR GARNISHES
22. INSTALL FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS
Page 3629 of 4323
BO46L±01
H16781
Rear Trim
w/ Rear No.2 seat:
Rear Trim Cover Dome Light
Lens
Quarter Window Glass
Rear Window Side Garnish
No. 2 Rear Window
Side Garnish
w/ Rear No. 2 seat:
Quarter Trim Upper Belt Hole Cover
Quarter Trim Panel
Rear Door Scuff Plate Rear Door Opening
Trim WeatherstripRear Floor Mat Support Plate
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified Torque
w/o Rear No. 2 seat:
Quarter Trim Hole Cover
42 (430, 31)
42 (430, 31)
42 (430, 31)
Dam
w/o Rear No.2 seat:
Rear Trim Cover
BO±68
± BODYQUARTER WINDOW GLASS
3621 Author: Date:
2005 SEQUOIA (RM1146U)
QUARTER WINDOW GLASS
COMPONENTS
Page 3630 of 4323
BO46M±02
H16718
Clip
H11151
H17633
w/ Rear No. 2 seat:
w/o Rear No. 2 seat:
± BODYQUARTER WINDOW GLASS
BO±69
3622 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. w/ Rear No. 2 seat:
REMOVE REAR NO. 2 SEAT
2. REMOVE REAR DOOR SCUFF PLATE
(a) Remove the 3 screws.
(b) Using a screwdriver, remove the rear door scuff plate.
HINT:
Tape the screwdriver tip before use.
3. REMOVE REAR DOOR OPENING TRIM WEATH-
ERSTRIP
4. REMOVE DOME LIGHT
(a) Using a screwdriver, remove the lens.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and dome light, then disconnect the
connector.
5. REMOVE REAR TRIM COVER
Using a screwdriver, remove the rear trim cover.
HINT:
Tape the screwdriver tip before use.
Page 3631 of 4323
H167249 Clips
H16725
H16726
H16727
BO±70
± BODYQUARTER WINDOW GLASS
3623 Author: Date:
2005 SEQUOIA (RM1146U)
6. REMOVE REAR TRIM
Using a screwdriver, remove the rear trim.
HINT:
Tape the screwdriver tip before use.
7. REMOVE REAR FLOOR MAT SUPPORT PLATE
8. w/o Rear No. 2 seat:
REMOVE QUARTER TRIM HOLE COVER
Using a screwdriver, remove the quarter trim hole cover.
HINT:
Tape the screwdriver tip before use.
9. w/ Rear No. 2 seat:
REMOVE QUARTER TRIM UPPER BELT HOLE COV-
ER
Using a screwdriver, remove the quarter trim upper belt hole
cover.
HINT:
Tape the screwdriver tip before use.
10. REMOVE QUARTER TRIM PANEL
(a) w/o Tonneau cover:
Using a screwdriver, remove the 2 No. 1 tonneau cover
holder caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 package holder net hooks.
(c) Remove the rear No. 1 seat outer belt floor anchor.
Page 3632 of 4323

H16728
5 Clips
4 Clips
H16731
2 Clips
Clip
H16732
7 Clips
2 Clips
H16741
Protective Tape
± BODYQUARTER WINDOW GLASS
BO±71
3624 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Remove the 3 bolts, clip and quarter trim panel, then dis-
connect the connector.
11. w/ Rear No. 2 seat:
REMOVE REAR NO. 2 SEAT OUTER BELT SHOUL-
DER ANCHOR
12. REMOVE NO. 2 REAR WINDOW SIDE GARNISH
Remove the 2 clips and No. 2 rear window side garnish.
13. REMOVE REAR NO. 1 SEAT OUTER BELT SHOUL-
DER ANCHOR
(a) Using a screwdriver, remove the anchor cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the rear No. 1 seat outer belt shoulder anchor.
14. REMOVE REAR WINDOW SIDE GARNISH
Remove the rear window side garnish.
15. REMOVE QUARTER WINDOW GLASS
(a) w/ Glass antenna:
Disconnect the connectors from the glass antenna termi-
nals.
(b) Push a piano wire through from the interior.
(c) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior.