Page 3577 of 4323
BO45O±01
BO±16
± BODYFRONT DOOR
3569 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±10).
Page 3578 of 4323
BO45P±01
H16670
Rear Door
Quarter Window GlassUpper Window Frame Moulding
Door Glass Run
Division Bar
Rear Door Weatherstrip
Door Glass Quarter Window
Weatherstrip
Door Lock Striker
Outside Handle
Door Lock Outer Cover
Window Regulator Motor
No. 2 Rear Door
Weatherstrip
Door Hinge
Child Protection Cover
Door Lock
Cable Protection
Door Belt Moulding
Inner Weatherstrip
Door Trim
Courtesy Light Inside Handle BezelSpeaker Upper Armrest Base PanelPower Window SwitchService Hole Cover
Inside Handle
Ash Tray Window Regulator
Sub±assemblyDoor HingeDoor Check
Precoated part: Specified torque
N´m (kgf´cm, ft´lbf)
23 (230, 17)
23 (230, 17)
23 (230, 17)
23 (230, 17)
23 (230, 17)
30 (306, 22)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
5.0 (51, 44 in.´lbf)
5.5 (56, 49 in.´lbf)
± BODYREAR DOOR
BO±17
3570 Author: Date:
2005 SEQUOIA (RM1146U)
REAR DOOR
COMPONENTS
Page 3579 of 4323

BO45Q±01
H04751
H16659
H16660
8 Clips BO±18
± BODYREAR DOOR
3571 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, open the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Remove the ash tray.
(b) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
(c) Disconnect the connector.
(d) Remove the power window switch from the upper armrest
base panel.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw and 2 clips.
(c) Insert a screwdriver between the door trim and door panel
to pry the door trim.
HINT:
Tape the screwdriver tip before use.
(d) Pull the door trim upward to remove the door trim.
(e) Remove the inner weatherstrip from the door trim.
5. REMOVE SPEAKER
Page 3580 of 4323

H16644
H16643
H05546
± BODYREAR DOOR
BO±19
3572 Author: Date:
2005 SEQUOIA (RM1146U)
6. REMOVE INSIDE HANDLE
(a) Slide the inside handle backward to remove it.
(b) Disconnect the 2 cables from inside handle as shown in
the illustration.
7. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the clamp and grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
8. REMOVE DIVISION BAR
HINT:
Insert a shop rag inside the door panel to prevent scratching the
glass.
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 door glass set nuts.
(c) Remove the door glass from the glass bracket and lower
the door glass into the door panel.
NOTICE:
Do not damage the door glass.
HINT:
Position the door glass toward the front as much as possible.
(d) Remove the door glass run.
(e) Remove the 2 bolts and screw.
(f) Pull the division bar forward.
Page 3581 of 4323

H05544
H16661
H16662
H16663
BO±20
± BODYREAR DOOR
3573 Author: Date:
2005 SEQUOIA (RM1146U)
(g) Rotate the division bar 90° and pull it upward as shown
in the illustration.
9. REMOVE REAR DOOR QUARTER WINDOW GLASS
(a) Remove the rear door quarter window glass.
NOTICE:
Do not damage the glass.
(b) Remove the quarter window weatherstrip from the glass.
10. REMOVE DOOR GLASS
Pull the glass up out of the panel carefully.
HINT:
Insert a shop rag inside the panel to prevent scratching the
glass.
11. REMOVE UPPER WINDOW FRAME MOULDING
(a) Remove the 5 screws.
(b) Using a screwdriver or clip remover, remove the upper
window frame moulding.
HINT:
Tape the screwdriver tip before use.
12. REMOVE DOOR BELT MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the door belt mould-
ing.
13. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) Loosen the bolt, then remove the window regulator as-
sembly.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.
Page 3582 of 4323
H16663
1
3
2 4
4
H16664
H16665
H16666
± BODYREAR DOOR
BO±21
3574 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Remove the 3 screws and window regulator motor from
the window regulator sub±assembly.
HINT:
At the time of reassembly, please refer to the following items.
Tighten the bolts in the order shown in the illustration.
Apply MP grease to the window regulator assembly.
NOTICE:
At the time of reassembly, please refer to the following
item.
Do not apply grease to the spring of the window regulator
assembly.
14. REMOVE DOOR LOCK
(a) Disengage the 2 control cables from the clamp.
(b) Remove the clamp.
(c) Remove the screw and cable protector.
(d) Disconnect the connector.
(e) Remove the bolt, 3 screws and door lock.
HINT:
Remove the door lock through the service hole.
Torque:
Bolt: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
Screw: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
Page 3583 of 4323
H16667
BO±22
± BODYREAR DOOR
3575 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
At the time of reassembly, please refer to the following
items.
Apply adhesive to 3 screws.
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent.
Install the door lock as shown in the illustration.
(f) Remove the 2 screws and door lock outer cover from the
door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating part of the door lock.
15. REMOVE OUTSIDE HANDLE
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
16. REMOVE REAR DOOR WEATHERSTRIP
17. REMOVE REAR DOOR OUTSIDE LOWER MOULDING
18. REMOVE NO. 2 REAR DOOR WEATHERSTRIP
Page 3584 of 4323
BO45R±01
H16668
H16669
BO2556
± BODYREAR DOOR
BO±23
3576 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/ REARWARD AND VER-
TICAL DIRECTIONS
(a) Remove the front and rear door scuff plates.
(b) Remove the center pillar lower garnish.
(c) Remove the front seat outer belt (See page BO±101).
(d) Loosen the body side hinge nuts to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(e) Install the front seat outer belt and center pillar lower gar-
nish (See page BO±101).
(f) Install the front and rear door scuff plates.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.