MA002±35
MA±2
± MAINTENANCEINSIDE VEHICLE
49 Author: Date:
2005 SEQUOIA (RM1146U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified free play. Be alert for changes in steering condition, such as hard steering,
excessive free play or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
B02100
± MAINTENANCECHASSIS
MA±11
58 Author: Date:
2005 SEQUOIA (RM1146U)
Leaf spring U±bolt mounting nuts
Torque: 133 N´m (1,350 kgf´cm, 98 ft´lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.
Steering system
Drive train
Suspension system
Fuel tank mounts
Engine mounts, etc.
14. FINAL INSPECTION
(a) Check operation of body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Doors:
Door locks operate properly
Doors close properly
Seats:
Seat adjusts easily and locks securely in any
positions
Seat backs lock securely at any angle
Fold±down seat backs lock securely
(b) Road test:
Engine and chassis parts do not have abnormal
noises.
Vehicle does not wander or pull to one side.
Brakes work properly and do not drag.
(c) Be sure to deliver a clean vehicle and especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats
EM0L1±09
A03191SST
A03192
± ENGINE MECHANICALCYLINDER HEAD
EM±45
2624 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE VALVE LIFTERS AND SHIMS
HINT:
Arrange the valve lifters and shims in correct order.
2. REMOVE VALVES
(a) Using SST, compress the valve spring and remove the 2
keepers.
SST 09202±70020 (09202±00010)
(b) Remove the spring retainer, the valve spring, the valve
and the spring seat.
HINT:
Arrange the valves, valve springs, spring seats and spring re-
tainers incorrect order.
(c) Using needle±nose pliers, remove the oil seal.
EM0181
Margin Thickness
EM2534
Overall Length
EM0255
EM6330
45° Carbide Cutter
Z00055
Width
± ENGINE MECHANICALCYLINDER HEAD
EM±49
2628 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Check the valve head margin thickness.
Standard margin thickness: 1.0 mm (0.039 in.)
Minimum margin thickness: 0.5 mm (0.020 in.)
If the margin thickness is less than minimum, replace the valve.
(d) Check the valve overall length.
Standard overall length:
Intake95.05 mm (3.7421 in.)
Exhaust95.10 mm (3.7441 in.)
Minimum overall length:
Intake94.55 mm (3.7224 in.)
Exhaust94.60 mm (3.7244 in.)
If the overall length is less than minimum, replace the valve.
(e) Check the surface of the valve stem tip for wear.
If the valve stem tip is worn, resurface the tip with a grinder or
replace the valve.
NOTICE:
Do not grind off more than minimum.
12. INSPECT AND CLEAN VALVE SEATS
(a) Using a 45° carbide cutter, resurface the valve seats. Re-
move only metal enough to clean the seats.
(b) Check the valve seating position.
Apply a light coat of Prussian blue (or white lead) to the
valve face. Lightly press the valve against the seat. Do not
rotate the valve.
Z03988
45°30°
1.0 ± 1.4 mm
Z03989
60°45°
1.0 ± 1.4 mm
EM6331
EM0988
Deviation EM±50
± ENGINE MECHANICALCYLINDER HEAD
2629 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Check the valve face and seat for the following:
If blue appears 360° around the face, the valve is
concentric. If not, replace the valve.
If blue appears 360° around the valve seat, the
guide and face are concentric. If not, resurface the
seat.
Check that the seat contact is in the middle of the
valve face with the following width:
1.0 to 1.4 mm (0.039 to 0.055 in.)
If not, correct the valve seats as follows:
If the seating is too high on the valve face, use 30°
and 45° cutters to correct the seat.
If the seating is too low on the valve face, use 60°
and 45° cutters to correct the seat.
(d) Hand±lap the valve and valve seat with an abrasive com-
pound.
(e) After hand±lapping, clean the valve and valve seat.
13. INSPECT VALVE SPRINGS
(a) Using a steel square, measure the deviation of the valve
spring.
Maximum deviation: 2.0 mm (0.079 in.)
If the deviation is greater than maximum, replace the valve
spring.
SA3213
AB
Front
C D
R13228
R13229
FA0018
AB
FrontA
B
A: Inside
B: Outside
± SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA±9
3005 Author: Date:
2005 SEQUOIA (RM1146U)
5. INSPECT TOE±IN
Toe±in (total):
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
Tire size: P265/65R17 (*1)
UCK35L±GKBLKA
UCK45L±GKBSKA
Tire size: P265/70R16 (*1)
UCK45L±GKBLKA
A + B: 0°05' ± 0°09' (0.09° ± 0.15°)
C ± D: 1.19 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.09° ± 0.15°)
C ± D: 1.29 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.09° ± 0.15°)
C ± D: 1.28 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.08° ± 0.15°)
C ± D: 1.15 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.08° ± 0.15°)
C ± D: 1.08 ± 2 mm (0.04 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.08° ± 0.15°)
C ± D: 1.07 ± 2 mm (0.04 ± 0.08 in.)
A + B: 0°04' ± 0°09' (0.07° ± 0.15°)
C ± D: 0.99 ± 2 mm (0.04 ± 0.08 in.)
(*1): Air suspension models only
If the toe±in is not within the specified values, adjust the rack
ends.
6. ADJUST TOE±IN AND WHEEL ANGLE
(a) Remove the 2 clips.
(b) Loosen the tie rod end lock nuts.
(c) Turn the right and left rack ends by an equal amount to
adjust the toe±in.
HINT:
Try to adjust the toe±in to the center of the specified values.
(d) Make sure that the lengths of the right and left rack ends
are the same.
Rack end length difference: 1.5 mm (0.059 in.) or less
(e) Tighten the tie rod end lock nuts.
Torque: 55 N´m (560 kgf´cm, 41 ft´lbf)
(f) Place the boots on the seats and install the clips.
HINT:
Make sure that the boots are not twisted.
(g) Inspect the wheel angle.
Turn the steering wheel fully and measure the turning
angle.
BE±10
± BODY ELECTRICALTROUBLESHOOTING
3414 Author: Date:
2005 SEQUOIA (RM1146U) Some of the system does not operate.
(Taillight does not come on.)
1. TAIL Fuse
2. TAILLIGHT Relay
3. Light Control Switch
4. Wire Harness
5. Body ECUBE±14
BE±27
BE±27
±
±
Some of the system do not operate.
(Theft deterrent horn or vehicle horn does not sound.)
1. HORN Fuse
2. SECURITY HORN Fuse
3. HORN Relay Circuit
4. Theft Deterrent Horn Circuit
5. Horn
6. Body ECUBE±14
BE±14
BE±145
BE±92
BE±145
±
While the warning is given, the system cannot be canceled by
unlocking the door with a key or transmitter.
1. Door Key Lock and Unlock Switch Circuit (Driver Door
ECU)
Door Key Lock and Unlock Switch Circuit (Passenger
Door ECU)
Door Key Lock and Unlock Switch Circuit (Back Door
ECU)
2. Body ECUDI±1794
DI±1832
DI±1882
±
*1: w/ Glass breakage sensor
WIRELESS DOOR LOCK CONTROL SYSTEM
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
HINT:
Troubleshooting of the wireless door lock control system is based on the premise that the door lock
control system operates normally. Accordingly, before troubleshooting the wireless door lock control
system, first make certain that the door lock control system operates normally.
If the trouble still reappears even though there are no abnormalities in any of the other circuits, check
and replace the Wireless Door Lock Control Receiver as the last step.
SymptomSuspect AreaSee page
All functions of wireless door lock control system do not operate.
1. Transmitter
2. Wireless Door Lock Control Receiver Circuit
3. Body ECUBE±98
DI±1737
±
Wireless door lock operates, but the buzzer does not sound.
(The buzzer does not sound when the customize function prohib-
its.)1. Wireless Door Lock Buzzer Circuit
2. Body ECUDI±1741
±
POWER SEAT CONTROL SYSTEM (w/o Driving Position Memory)
SymptomSuspect AreaSee page
Both Driver and Passenger Power seats do not operate.1. PWR SEAT Fuse
2. Wire HarnessBE±14
±
Driver's seat does not operate.1. Power Seat Switch (D)
2. Wire HarnessBE±109
±
Passenger's seat does not operate.1. Power Seat Switch (P)
2. Wire HarnessBE±109
±
ºSlide operationº does not operate.
1. Power Seat Switch (D, P)
2. Slide Motor (D, P)
3. Wire HarnessBE±109
BE±109
±
ºFront Vertical Operationº does not operate.
1. Power Seat Switch (D)
2. Front Vertical Motor (D)
3. Wire HarnessBE±109
BE±109
±
ºLifter Operationº does not operate.
1. Power Seat Switch (D)
2. Lifter Motor (D)
3. Wire HarnessBE±109
BE±109
±
05_SEQUOIA_U (L/O 0408)
iii
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
Important information about your Toyota
Occupant restraint systems
Toyota encourages you and your family to take the time to
read Section 1±3 of this Owner 's Manual carefully. In
terms of helping you understand how you can receive the
maximum benefit of the occupant restraint systems this
vehicle provides, Section 1±3 of this Owner 's Manual is
the most important Section for you and your family to
read.
Section 1±3 describes the function and operation concern-
ing seats, seat belts, SRS airbags and child restraint sys-
tems of this vehicle and some potential hazards you
should be aware of. These systems work together along
with the overall structure of this vehicle in order to provide
occupant restraint in the event of a crash. The effect of
each system is enhanced when it is used properly and
together with other systems. No single occupant restraint
system can, by itself, provide you or your family with the
equal level of restraint which these systems can provide
when used together. That is why it is important for you and
your family to understand the purpose and proper use of
each of these systems and how they relate to each other.
The purpose of all occupant restraint systems is to help
reduce the possibility of death or serious injury in the
event of a collision. None of these systems, either individ-
ually or together, can ensure that there is no injury in the
event of collision. However, the more you know about
these systems and how to use them properly, the greater
your chances become of surviving an accident without
death or serious injury.
Seat belts provide the primary restraint to all occupants of
the vehicle, and every occupant of the vehicle should wear
seat belts properly at all times. Children should always be
secured in child restraint systems that are appropriate for
their age and size. SRS (Supplemental Restraint System)
airbags are, as their names imply, designed to work with,
and be supplemental to, seat belts and are not substitutes
for them. SRS airbags can be very effective in reducing
the risk of head and chest injuries by preventing contact of
the head and chest with interior portions of the vehicle.