IN0002
Example
± INTRODUCTIONREPAIR INSTRUCTIONS
IN±7
7 Author: Date:
2005 SEQUOIA (RM1146U)
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step±down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
(m) Installation and removal of vacuum hose:
(1) When disconnecting vacuum hoses, use tags to
identify where they should be reconnected to.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.
(n) Bleeding of hydraulic brake booster system.
When repairing the hydraulic brake booster or ABS,
TRAC, VSC system, bleed the air out of the hydraulic
brake booster(See page BR±4).
(o) Unless otherwise stated, all resistance is measured at an
ambient temperature of 20°C (68°F). Because the resis-
tance may be outside specifications if measured at high
temperatures immediately after the vehicle has been run-
ning. Measurement should be made when the engine has
cooled down.
V08425
LOCK
KNK
E6 Connector
(a) Remove the glove compartment (See page SF±68).
(b) Disconnect the E6 connector of ECM.
INSPECTION PROCEDURE
Replace knock sensor. 1 Check continuity between terminal KNK of ECM connector and body ground.
OK:
Check knock sensor (See page SF±61).Measure resistance between terminal KNK of ECM connector
and body ground.
Resistance: 1 MW or higher
Connector being checked is connected. Indicates the condition of the connector of ECU during the check.
PREPARATION:
CHECK:
2Go to step 3.
OK OK
NG
Indicates the position of the ignition switch during the check.
Check from the connector back side.
(with harness)
Ignition Switch LOCK (OFF)
Ignition Switch START
LOCKIgnition Switch ON
Ignition Switch ACC
STARTON
ACC
Indicates the place to check the voltage or resistance.
Indicates the connector position to be checked, from the front or back side.
Connector being checked is disconnected. Check from the connector front side. (without harness)
In this case, care must be taken not to bend the terminals.
E6 Connector KNKWire Harness
E6 Connector KNK
A00255 AB0117
A00265
Inspection Procedure
Use the inspection procedure to determine if
the circuit is normal or abnormal, and, if it is
abnormal, use it to determine whether the
problem is located in the sensors, actuators,
wire harness or ECU. IN±34
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
34 Author: Date:
2005 SEQUOIA (RM1146U)
FI0048
FI0047
FI0046
IN011±61
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±35
35 Author: Date:
2005 SEQUOIA (RM1146U)
HOW TO USE THE DIAGNOSTIC
CHART AND INSPECTION
PROCEDURE
1. CONNECTOR CONNECTION AND TERMINAL IN-
SPECTION
For troubleshooting, diagnostic trouble code charts or
problem symptom table are provided for each circuit with
detailed inspection procedures on the following pages.
When all the component parts, wire harnesses and con-
nectors of each circuit except the ECU are found to be
normal in troubleshooting, then it is determined that the
problem is in the ECU. Accordingly, if diagnosis is per-
formed without the problem symptoms occurring, refer to
step 8 to replace the ECU. So always confirm that the
problem symptoms are occurring, or proceed with inspec-
tion while using the symptom simulation method.
The instructions ºCheck wire harness and connectorº and
ºCheck and replace ECUº which appear in the inspection
procedure, are common and applicable to all diagnostic
trouble codes. Follow the procedure outlined below
whenever these instructions appear.
OPEN CIRCUIT:
This could be due to a disconnected wire harness, faulty con-
tact in the connector, and a connector terminal pulled out, etc.
HINT:
It is rarely the case that a wire is broken in the middle of
it. Most cases occur at the connector. In particular, care-
fully check the connectors of sensors and actuators.
Faulty contact could be due to rusting of the connector
terminals, to foreign materials entering terminals or a de-
formation of connector terminals. Simply disconnecting
and reconnecting the connectors once changes the
condition of the connection and may result in a return to
normal operation. Therefore, in troubleshooting, if no ab-
normality is found in the wire harness and connector
check, but the problem disappears after the check, then
the cause is considered to be in the wire harness or con-
nectors.
SHORT CIRCUIT:
This could be due to a contact between wire harness and the
body ground or to a short circuit occurred inside the switch, etc.
HINT:
When there is a short circuit between the wire harness and body
ground, check thoroughly whether the wire harness is caught
in the body or is clamped properly.
SS0OL±14
SS±48
± SERVICE SPECIFICATIONSBODY
190 Author: Date:
2005 SEQUOIA (RM1146U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Side support x Body3.03027 in.´lbf
Front bumper reinforcement x Body5051037
Front bumper cover x Body7.07162 in.´lbf
REAR BUMPER±±±
Rear bumper reinforcement x Body9597070
Rear bumper side support x Rear bumper reinforcement1919514
Back step reinforcement x Rear bumper side support1919514
Rear bumper cover x Body7.07162 in.´lbf
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
HOOD±±±
Hood hinge x Hood1313310
Hood lock x Hood7.88069 in.´lbf
HOOD SUPPORT±±±
Hood support x Body2222416
Hood support x Hood2222416
FRONT DOOR±±±
Door hinge x Body2323517
Door hinge x Door panel2323517
Door check x Door panel3030622
Door lock striker x Body2323517
Outside rear view mirror x Door panel8.08271 in.´lbf
Door glass x Window regulator sub±assembly8.08271 in.´lbf
Window regulator sub±assembly x Door panel8.08271 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Outside handle with lock cylinder x Door panel5.55649 in.´lbf
Outside handle x Lock cylinder5.55649 in.´lbf
REAR DOOR±±±
Door hinge x Body2323017
Door hinge x Door panel2323017
Door check x Door panel3030622
Door lock striker x Body2323017
Window regulator x Door panel8.08271 in.´lbf
Door lock x Door panel Bolt:5.55649 in.´lbf
Door lock x Door panel Screw:5.05144 in.´lbf
Outside handle x Door panel5.55649 in.´lbf
BACK DOOR±±±
Back door hinge x Body19.519914.4
Back door hinge x Door panel19.519914.4
Door lock striker x Body27275.519.9
Guide bracket x Door panel8.08271 in.´lbf
Back door glass x Door panel8.08271 in.´lbf
SS±50
± SERVICE SPECIFICATIONSBODY
192 Author: Date:
2005 SEQUOIA (RM1146U) Rear seat reclining adjuster x Seat cushion frame
4344032
Rear seat reclining adjuster x Seatback frame4344032
REAR NO. 2 SEAT±±±
Seat adjuster x Seat cushion frame1919514
No .2 seat reclining adjuster x Seat cushion frame4344032
No. 2 seat reclining adjuster x Seatback frame4344032
SEAT BELT±±±
Front seat outer belt shoulder anchor x Adjustable anchor4243032
Front seat outer belt floor anchor x Body4243032
Front seat outer belt retractor x Body4243032
Adjustable anchor x Body4243032
Front seat inner belt x Front seat4243032
Rear No. 1 seat outer belt shoulder anchor x Adjustable anchor4243032
Rear No. 1 seat outer belt floor anchor x Body4243032
Rear No. 1 seat outer belt retractor x Body Upper bolt:8.58776 in.´lbf
Rear No. 1 seat outer belt retractor x Body Lower bolt:4243032
Rear outer belt retractor x Rear No. 1 seat4243032
Rear outer belt floor anchor x Rear seat lock4243032
Rear No. 2 seat outer belt shoulder anchor x Body4243032
Rear No. 2 seat outer belt floor anchor x Body4243032
Rear No. 2 seat outer belt retractor x Body Upper bolt:8.58776 in.´lbf
Rear No. 2 seat outer belt retractor x Body Lower bolt:4243032
Rear No.2 seat outer center belt x Body4243032
Rear No. 2 inner belt x Rear No. 2 seat4243032
SIDE STEP±±±
Side step bracket x Body1919514
Step plate x Side step bracket4.95043 in.´lbf
ROOF RACK±±±
Front leg x Body1111 58
Center support x Body1111 58
Rear leg x Body1111 58
SPOILER±±±
Rear spoiler x Body121208
DI3H8±10
Vehicle Brought to Workshop
Customer Problem Analysis P. DI±10
Problem Symptom Confirmation
If the engine does not start perform steps 10 and 12 firstConnect the OBD II scan tool or hand±held tester to DLC3.
If the display indicates a communication fault in the tool, inspect DLC3 P.DI±40
Check DTC and Freeze Frame Data
Record or Print DTC and Freeze Frame Data P. DI±43
Clear DTC and Freeze Frame Data P. DI±43
Visual Inspection
Setting the Check Mode Diagnosis P. DI±44
Symptom Simulation P. IN±24
Basic Inspection P. DI±12DTC Chart P. DI±58
Problem Symptoms Table P. DI±33
Circuit Inspection P. DI±73
Adjustment, Repair
DTC Check P. DI±43
Items insideare titles of pages in
in the bottom portion. See the indicated
pages for detailed explanations. this manual, with the page number
Malfunction
occurs.Malfunction does not occur.
Parts Inspection
Check for Intermittent Problems P. DI±11
Identification of Problem
Confirmation Test
End 1
2
3
4
5
6
7
108
9
11
12
13
15 14
16
Normal Malfunction code.
17The hand±held tester can be used at
bold frame.
± DIAGNOSTICSENGINE
DI±9
203 Author: Date:
2005 SEQUOIA (RM1146U)
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following page.
DID7S±01
DI±12
± DIAGNOSTICSENGINE
206 Author: Date:
2005 SEQUOIA (RM1146U)
BASIC INSPECTION
When the malfunction is not confirmed in the DTC check, troubleshooting should be carried out in all the
possible circuits considered as causes of the problem. In many cases, by carrying out the basic engine check
shown in the following flowchart, the location causing the problem can be found quickly and efficiently. There-
fore, using this check is essential in the engine troubleshooting.
1 Is battery voltage 11 V or more when engine stopped?
NO Charge or replace battery.
YES
2 Is engine cranked?
NO Proceed to page ST±15 and continue to trouble-
shoot.
YES
3 Does engine start?
NO Go to step 6.
YES
A21226
Wire Harness Side:
+B
Mass Air Flow Meter Connector
M1
B17411
VGE8E2G
ECM Connector
DI±106
± DIAGNOSTICSENGINE
300 Author: Date:
2005 SEQUOIA (RM1146U)
2 Check voltage of mass air flow meter power source.
PREPARATION:
(a) Disconnect the M1 mass air flow meter connector.
(b) Turn the ignition switch ON.
CHECK:
Measure voltage between terminal 1 of the mass air flow meter
connector and body ground.
OK:
Standard:
Tester ConnectionSpecified Condition
+B (M1±1) ± Body ground9 to 14 V
NG Go to step 5.
OK
3 Check voltage between terminal VG of ECM connector and body ground.
PREPARATION:
Start the engine.
CHECK:
Measure the voltage between the specified terminal of the E8
ECM connector.
HINT:
The shift position should be P or N and the A/C switch should
be turned OFF.
OK:
Standard:
Tester ConnectionConditionSpecified Condition
VG (E8±30) ±
E2G (E8±29)Engine is idling0.5 to 3.0 V
NG Replace ECM (See page SF±80).
NG