Page 457 of 4323

Status
A/F S1Status
O2S S2A/F Condition and A/F and
HO2 Sensors ConditionMisfiresMain Suspected Trouble Areas
Proceed To
LeanLean/Rich Normal
± Three±way Catalytic Converter (TWC)
Gas leakage from exhaust systemA
A A B
B
C
C Lean/Rich
Lean/Rich
Lean/Rich
Lean/Rich Lean/Rich
Lean Lean Rich
Rich
Rich
Rich LeanA/F sensor malfunction
A/F sensor malfunction
HO2 sensor malfunction
HO2 sensor malfunction
Actual air±fuel ratio lean
Actual air±fuel ratio lean
±
±
±
±
May occur A/F senso
r
A/F sensor
HO2 sensor
HO2 sensor
Gas leakage from exhaust system
Gas leakage from exhaust system
Gas leakage from exhaust system
Gas leakage from exhaust system Extremely rich or lean actual air±fuel ratio± Extremely rich or lean actual air±fuel ratio
± DIAGNOSTICSENGINE
DI±255
449 Author: Date:
2005 SEQUOIA (RM1146U)
Standard:
Tester Display
(Sensor)Injection VolumesStatusVoltages
AFS B1S1
(A/F)+25 %RichLess than 3.0
AFS B1S1
(A/F)±12.5 %LeanMore than 3.35
O2S B1S2
(HO2)+25 %RichMore than 0.55
O2S B1S2
(HO2)±12.5 %LeanLess than 0.4
RESULT:
Lean: During A/F CONTROL, the A/F sensor output voltage (AFS) is consistently more than 3.35 V, and the
HO2 sensor output voltage (O2S) is consistently less than 0.4 V.
Rich: During A/F CONTROL, the AFS is consistently less than 3.0 V, and the O2S is consistently more than
0.55 V.
B Check and replace A/F sensor.
C Check and replace heated oxygen sensor and
check and repair exhaust gas leakage.
A
Page 458 of 4323
DI±256
± DIAGNOSTICSENGINE
450 Author: Date:
2005 SEQUOIA (RM1146U)
3 Check gas leakage on exhaust system.
OK:
No exhaust gas leakage.
NG Repair or replace exhaust gas leakage point.
OK
Replace front and rear three±way catalytic
converter in the bank a malfunction is de-
tected.
Page 459 of 4323

± DIAGNOSTICSENGINE
DI±257
451 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0441 Evaporative Emission Control System Incor-
rect Purge Flow
DTC SUMMARY
DTCsMonitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection
TimingsDetection
Logic
P0441
Purge VSV (Vacuum
Switching Valve) stuck
open
Vacuum pump creates negative pressure
(vacuum) in EVAP system and EVAP sys-
tem pressure measured. 0.02 inch leak
pressure standard is measured at the start
and at the end of the leak check.
If stabilized pressure higher than [second
0.02 inch leak pressure standard x 0.2],
ECM determines that purge VSV stuck
open
Purge VSV
Connector/wire harness
(Purge VSV ± ECM)
ECM
Pump module
Leakage from EVAP system
While ignition
Switch OFF2 trip
P0441Purge VSV stuck closed
After EVAP leak check performed, purge
VSV turned ON (open), and atmospheric
air introduced into EVAP system. 0.02 inch
leak pressure standard is measured at the
start and at the end of the leak check.
If pressure does not return to near atmo-
spheric pressure, ECM determines that
purge valve stuck closed
Purge VSV
Connector/wire harness
(Purge VSV ± ECM)
ECM
Pump module
Leakage from EVAP system
While ignition
Switch OFF2 trip
P0441Purge flow
While engine running, following conditions
successively met:
Negative pressure not created in EVAP
system when purge VSV turned ON
(open)
EVAP system pressure change less than
0.5 kPa (3.75 mmHg) when vent valve
turned ON (closed)
Atmospheric pressure change before and
after purge flow monitor less than 0.1 kPa
(0.75 mmHg)
Purge VSV
Connector/wire harness
(Purge VSV ± ECM)
Leakage from EVAP line
(Purge VSV ± Intake manifold)
ECM
While engine
running2 trip
CIRCUIT DESCRIPTION
The circuit description can be found in the EVAP (Evaporative Emission) Inspection Procedure (see page
DI±460).
DID88±01
Page 460 of 4323

DI±258
± DIAGNOSTICSENGINE
452 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
The two monitors, Key±Off and Purge Flow, are used to detect malfunctions relating to DTC P0441. The
Key±Off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours* after the ignition
switch is turned to OFF. The purge flow monitor runs while the engine is running.
1. KEY±OFF MONITOR
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and then ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.
Page 461 of 4323

A23480
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B, E: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
Operation C: EVAP System Pressure Measurement
A23483
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutes
sec ON
First 0.02 inch
BCD
OK Malfunction
ON: Open
OFF: Closed
OFF: Vent ON: Closed
10
Standard
sec60
E EVAP Pressure when Purge VSV Stuck Open:
Leak PressureSecond 0.02 inch
Standard x 0.2
± DIAGNOSTICSENGINE
DI±259
453 Author: Date:
2005 SEQUOIA (RM1146U)
(a) Purge VSV stuck open
In operation C, the vacuum pump creates negative pressure (vacuum) in the EVAP (Evaporative Emission)
system. The EVAP system pressure is then measured by the ECM using the pressure sensor. If the stabilized
system pressure is higher than [second 0.02 inch leak pressure standard x 0.2], the ECM interprets this as
the purge VSV (Vacuum Switching Valve) being stuck open. The ECM illuminates the MIL and sets the DTC
(2 trip detection logic).
Page 462 of 4323

A23484
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutesON
First 0.02 inch
BCD
OK
Malfunction
ON: Open
OFF: Closed
OFF: Vent ON: Closed
10
Standard
sec60
E EVAP Pressure when Purge VSV Stuck Closed:
A23485
EVAP Pressure
During Purge Flow Monitor:
VSV
EVAP
PressureOpen
1st
Monitor2nd
Monitor
ON (closed)
Purge
Valve Vent
OK
OK
Malfunction
0.1 kPa
0.5 kPa
DI±260
± DIAGNOSTICSENGINE
454 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Purge VSV stuck closed
In operation D, the pressure sensor measures the EVAP system pressure. The pressure measurement for
purge VSV monitor is begun when the purge VSV is turned ON (open) after the EVAP leak check. When
the measured pressure indicates an increase of 0.3 kPa (2.25 mmHg) or more, the purge VSV is functioning
normally. If the pressure does not increase, the ECM interprets this as the purge VSV being stuck closed.
The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
2. PURGE FLOW MONITOR
The purge flow monitor consists of the two step monitors. The
1st monitor is conducted every time and the 2nd monitor is acti-
vated if necessary.
The 1st monitor
While the engine is running and the purge VSV
(Vacuum Switching Valve) is ON (open), the ECM
monitors the purge flow by measuring the EVAP
pressure change. If negative pressure is not
created, the ECM begins the 2nd monitor.
The 2nd monitor
The vent valve is turned ON (closed) and the EVAP
pressure is then measured. If the variation in the
pressure is less than 0.5 kPa (3.75 mmHg), the
ECM interprets this as the purge VSV being stuck
closed, and illuminates the MIL and sets DTC
P0441 (2 trip detection logic).
Atmospheric pressure check:
In order to ensure reliable malfunction detection, the variation
between the atmospheric pressures, before and after conduc-
tion of the purge flow monitor, is measured by the ECM.
Page 463 of 4323

± DIAGNOSTICSENGINE
DI±261
455 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR STRATEGY
Purge VSV stuck open
Related DTCsP0441Purge VSV stuck closedRelated DTCsP0441
Purge flow
Required sensors/componentsPurge VSV, Pump module
Frequency of operationOnce per driving cycle
DurationPurge VSV stuck open and closed: Within 2 min. (varies with amount of fuel in tank)
Purge flow: Within 30 sec.
MIL operation2 driving cycle
Sequence of operationNone
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever these
DTCs are not presentSee page DI±18
Purge VSV stuck open and closed:
Following values are when atmospheric is
760 mmHg (100 kPa)±
EVAP key±off monitor runs when all of the
following conditions met:±
Atmospheric pressure525 to 825 mmHg (70 to 110 kPa)
Battery voltage10.5 V±
Vehicle speed±4 km/h (2.5 mph)
Ignition switchOFF
Engine conditionNot running
Time after engine stopped5 hours
FTP sensor malfunction (P0450, P0452,
P0453)Not detected
Purge VSVNot operated by scan tool
Vent valveNot operated by scan tool
Leak detection pumpNot operated by scan tool
Both of the following conditions are met
before IG switch OFFCondition 1 and 2
1. Duration that vehicle is driven5 min.±
2. Purge flowExecuted
ECT4.4 to 35°C (40 to 95°F)
IAT4.4 to 35°C (40 to 95°F)
Example of re±start time±
First time7 hours
Second time9 hours and 30 min.
Key±off monitor sequence1 to 8
1. Atmospheric pressure±
Next sequence is run if following condition
set±
Atmospheric pressure change for 10 sec.±2.25 mmHg (0.3 kPa) for 1 sec.
2. First reference pressure±
Page 464 of 4323

DI±262
± DIAGNOSTICSENGINE
456 Author: Date:
2005 SEQUOIA (RM1146U) Next sequence is run if all of following
conditions set
Condition 1, 2 and 3
1. FTP when 4 sec. after reference pres-
sure measurement±±7.5 mmHg (±1 kPa)
2. Reference pressure±36.38 to ±7.93 mmHg (±4.85 to ±1057 kPa)
3. Reference pressureSaturated
3. Vent valve stuck closed check±
Next sequence is run if following condition
set±
FTP change for 10 sec. after vent valve
ON (closed)2.25 mmHg (0.3 kPa)±
4. Vacuum introduction and leak±
Next sequence is run if both of following
conditions setCondition 1 and 2
1. Vacuum introduction time±15 min.
2. FTPFTP was saturated
5. Purge VSV stuck closed check±
Next sequence is run if following condition
set±
FTP change for 10 sec. after purge VSV
ON (open)2.25 mmHg (0.3 kPa)±
6. Second reference pressure measure-
ment±
Next sequence is run if all of following
conditions setCondition 1, 2, 3 and 4
1. FTP when 4 sec. after reference pres-
sure measurement±±7.5 mmHg (±1 kPa)
2. Reference pressure±36.38 to ±7.93 mmHg (±4.85 to ±1057 kPa)
3. Reference pressureSaturated
4. Reference pressure difference between
first and second±5.25 mmHg (0.7 kPa)
7. Leak check±
Next sequence is run if following condition
set±
FTP when vacuum introduction was com-
plete±Second reference pressure
8. Atmospheric pressure±
Monitor is complete if following±
Atmospheric pressure difference between
sequence 1 and 8±2.25 mmHg (0.3 kPa)
Purge flow:
Engine conditionRunning
ECT4.4°C (40°F)±
IAT4.4°C (40°F)±
FTP sensor malfunctionNot detected
Purge VSVNot operated by scan tool
EVAP system checkNot operated by scan tool