Page 3569 of 4323

BO45K±01
H04840
150 mm (5.91 in.)Hole Here BO±8
± BODYHOOD SUPPORT
3561 Author: Date:
2005 SEQUOIA (RM1146U)
HOOD SUPPORT
REPLACEMENT
1. REMOVE HOOD SUPPORT
(a) Remove the bolt and hood support from the hood.
HINT:
While supporting the hood by hand, remove the hood support
from the hood.
(b) Remove the bolt and hood support.
2. IF NECESSARY, REPLACE HOOD SUPPORT
NOTICE:
Handling the hood support
Do not disassemble the support as the cylinder is
filled with pressurized gas.
If the hood support is to be replaced, drill a 2.0 ± 3.0
mm (0.079 ± 0.118 in.) hole in the area shown in the il-
lustration to completely release the high pressure
gas before disposing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non ± toxic.
When working, handle the hood support carefully.
Never score or scratch the exposed part of the piston
rod, and allow any paint or oil to get on it.
Do not turn the piston rod and cylinder with the hood
support fully extended.
3. INSTALL HOOD SUPPORT
(a) Install the bolt and hood support to the body.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)
(b) Install the bolt and hood support to the hood.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)
Page 3570 of 4323
BO45L±02
H16656
Upper Window Frame Moulding
Door Glass Run
Front Door Weatherstrip
Door Glass
Rear Lower
FrameTweeter Speaker
Lower Frame
Bracket Garnish
No. 2 Glass Run
Front Lower
Frame
Door Belt Moulding
Outside Rear View Mirror No. 2 Front Door
Weatherstrip
Outside Handle
Lock Cylinder
Cable Protector
Door Lock
Door Lock Outer Cover
Window Regular
MotorWindow Regular
Sub±Assembly
Service Hole Cover
Inside Handle
Upper Armrest base panel
Power Window Switch
Speaker
Courtesy Light
Precoated part Inside Handle Bezel Door TrimInner WeatherstripDoor Hinge
Door
Check
Door Hinge
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
23 (235, 17)
23 (235, 17)
30 (306, 22)
: Specified torque
N´m (kgf´cm, ft´lbf)
± BODYFRONT DOOR
BO±9
3562 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT DOOR
COMPONENTS
Page 3571 of 4323

BO45M±01
H04751
H16641
H16642
8 Clips BO±10
± BODYFRONT DOOR
3563 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, open the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
(c) Remove the 3 screws and power window switch from the
upper armrest base panel.
4. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket garnish.
HINT:
Tape the screwdriver tip before use.
5. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and 2 clips.
(c) Insert a screwdriver between the door trim and door panel
to pry the door trim.
HINT:
Tape the screwdriver tip before use.
(d) Pull the door trim upward to remove the door trim.
Page 3572 of 4323

H16644
H16643
H16646
± BODYFRONT DOOR
BO±11
3564 Author: Date:
2005 SEQUOIA (RM1146U)
(e) Remove the inner weatherstrip from the door trim.
6. REMOVE TWEETER SPEAKER
7. REMOVE OUTSIDE REAR VIEW MIRROR
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
8. REMOVE SPEAKER
9. REMOVE INSIDE HANDLE
(a) Slide the inside handle backward to remove it.
(b) Disconnect the 2 cables from inside handle as shown in
the illustration.
10. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the clamp and grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
11. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
12. REMOVE DOOR GLASS RUN
13. REMOVE UPPER WINDOW FRAME MOULDING
(a) Remove the 6 screws.
(b) Using a screwdriver or clip remover, remove the upper
window frame moulding.
HINT:
Tape the screwdriver tip before use.
Page 3573 of 4323

H16647
4 Clips
H16648
H16649
H16650
H16651
BO±12
± BODYFRONT DOOR
3565 Author: Date:
2005 SEQUOIA (RM1146U)
14. REMOVE DOOR BELT MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the door belt mould-
ing.
15. REMOVE FRONT LOWER FRAME
(a) Remove the 2 bolts, nut and front lower frame as shown
in the illustration.
(b) Remove the No. 2 glass run from the front lower frame.
HINT:
At the time of reassembly, please refer to the following item.
Install the No. 2 glass run to the front lower frame as shown in
the illustration.
16. REMOVE REAR LOWER FRAME
Remove the bolt, nut and rear lower frame as shown in the il-
lustration.
HINT:
Remove the rear lower frame through the service hole.
17. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 5 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) Loosen the bolt, then remove the window regulator as-
sembly.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.
Page 3574 of 4323

H16651
12 3
5
64
H16652
H16653
± BODYFRONT DOOR
BO±13
3566 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Remove the 3 screws and window regulator motor from
the window regulator sub±assembly.
HINT:
At the time of reassembly, please refer to the following items.
Tighten the bolts in the order shown in the illustration.
Apply MP grease to the window regulator assembly.
NOTICE:
At the time of reassembly, please refer to the following
item.
Do not apply grease to the spring of the window regulator
assembly.
18. REMOVE DOOR LOCK
(a) Disengage the 2 control cables from the clamp.
(b) Remove the clamp.
(c) Remove the screw and cable protector.
(d) Disconnect the 2 control links from the outside handle and
lock cylinder.
(e) Disconnect the connector.
(f) Remove the bolt, 3 screws and door lock.
HINT:
Remove the door lock through the service hole.
Torque:
Bolt: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
Screw: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly, please refer to the following
items.
Apply adhesive to 3 screws.
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent.
Page 3575 of 4323
H16654
H16655
BO±14
± BODYFRONT DOOR
3567 Author: Date:
2005 SEQUOIA (RM1146U)
Install the door lock as shown in the illustration.
(g) Remove the 2 screws and door lock outer cover from the
door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
19. REMOVE OUTSIDE HANDLE WITH LOCK CYLINDER
(a) Remove the service hole plug.
(b) Remove the 2 bolts and outside handle with lock cylinder.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Remove the bolt and lock cylinder from the outside han-
dle.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
20. REMOVE FRONT DOOR WEATHERSTRIP
Using a clip remover, remove the front door weatherstrip.
21. REMOVE NO. 2 FRONT DOOR WEATHERSTRIP
Page 3576 of 4323
BO45N±01
H16657
H16658
Z06435
± BODYFRONT DOOR
BO±15
3568 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812±00010
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Adjust the door by loosening the door side hinge bolts.
HINT:
Substitute the standard bolt for the centering bolts.
(See page BO±7)
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Adjust the striker position by slightly loosening the striker
mounting screws, and hitting the striker with a hammer.
(c) Tighten the striker mounting screws again.
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)