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7. INSTALL TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Install the control cable bracket No.1 with the 2
bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
8. CONNECT CONNECTORS
(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) Connect the 2 speed sensor connectors.
9. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts (1).
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(b) Connect the connector (2).
(c) Connect the starter wire with the nut (3).
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
10. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
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11. INSTALL WIRE HARNESS CLAMP
(a) Install the 2 clamps and 3 bolts.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
(b) Connect the wire harnesses to the clamps.
12. INSTALL TRANSMISSION CONTROL CABLE CLAMP
(a) Install the transmission control cable clamp with the
bolt.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
13. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
HINT:
(See page DS-17)
14. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
(See page DS-17)
15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
(See page EM-44)
16. RESET MEMORY
HINT:
(See page AX-16)
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REASSEMBLY
1. BEARING POSITION
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2. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE
(a) Install the differential gear lube apply tube and
transaxle apply tube clamp with the bolt to the
transaxle housing.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
NOTICE:
Make sure to insert the pipe to the stopper.
3. INSTALL TRANSAXLE CASE NO.1 PLUG
(a) Install 2 new O-rings to the 2 transaxle case No.1
plugs.
(b) Install the 2 transaxle case No.1 plugs to the
transaxle rear cover.
Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
4. INSTALL UNDERDRIVE OUTPUT SHAFT OIL SEAL
RING
(a) Coat a new oil seal ring with ATF and install it to the
transaxle housing.
MarkFront Race Diameter
Inside / Outside mm (in.)Thrust Bearing Diameter
Inside / Outside mm (in.)Rear Race Diameter
Inside / Outside mm (in.)
A - 57.2 (2.252) / 84.96 (3.3449) 56.4 (2.220) / 83.0 (3.268)
B - 37.73 (1.4854) / 58.0 (2.283) -
C - 33.85 (1.3327) / 52.2 (2.055) -
D 24.94 (0.982) 23.5 (0.925) / 44.0(1.732) -
E - 36.3 (1.429) / 51.93 (2.044) 34.5 (1.358) / 48.35 (1.904)
F 34.35 (1.352) / 56.57 (2.227) 32.45 (1.278) / 56.48 (2.223) -
G 40.15 (1.581) / 59.25 (2.333) 38.65 (1.522) / 59.79 (2.354) 38.65 (1.522) / 59.25 (2.332)
H - 53.6 (2.110) / 69.6 (2.740) -
I 33.02 (1.3) / 45.8 (1.803) 31.85 (1.254) / 57.3 (2.256) -
J - 24.79 (0.976) / 39.5 (1.555) 23.6 (0.929) / 37.95 (1.494)
K - 56.3 (2.216) / 75.96 (2.991) -
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5. INSTALL UNDERDRIVE CYLINDRICAL ROLLER
BEARING
(a) Coat the underdrive cylindrical roller bearing with
AT F.
(b) Using SST and a press, install the underdrive
cylindrical roller bearing.
SST 09950-60020 (09951-00810), 09950-70010
(09951-07100)
NOTICE:
Do not apply excessive pressure to the bearing.
6. INSTALL UNDERDRIVE CLUTCH DRUM OIL SEAL
RING
(a) Coat 2 new oil seal rings with ATF, and install them
to the transaxle rear cover.
NOTICE:
• Do not expand the end gap of the oil seal ring
too much.
• Fix the hooks firmly. Confirm that the oil seal
ring rotates freely in its groove.
7. INSTALL NEEDLE ROLLER BEARING
(a) Wrap vinyl tape around the SST 4.0 mm (0.157 in.)
from the bottom of the SST until the thickness of the
tape is about 5.0 mm (0.197 in.).
SST 09950-60010 (09951-00320), 09950-70010
(09951-07100)
NOTICE:
Clean SST to remove deposited oil, before
wrapping vinyl tape.
(b) Coat the needle roller bearing with ATF.
(c) Using SST and a press, install the needle-roller
bearing to the transaxle case.
SST 09950-60010 (09951-00320), 09950-70010
(09951-07100)
NOTICE:
When the wrapped vinyl tape contacts the
transaxle case, stop press-fitting.
8. INSTALL UNDERDRIVE BRAKE PISTON
(a) Coat 2 new O-rings with ATF, and install them to the
underdrive brake piston.
NOTICE:
• Make sure that the O-rings are not twisted or
pinched when they are installed.
• Apply sufficient ATF to the O-ring before
installing.
(b) Coat the underdrive brake piston with ATF.
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(c) Install the underdrive brake piston to the transaxle
case.
NOTICE:
Be careful not to damage the O-ring.
9. INSTALL UNDERDRIVE BRAKE RETURN SPRING
SUB-ASSEMBLY
(a) Place SST on the return spring and compress the
return spring with a press.
SST 09387-00020
(b) Using a snap ring expander, install the snap ring to
the transaxle case.
NOTICE:
• Stop the press when the spring seat is
lowered 1 to 2 mm (0.039 to 0.078 in.) from the
snap ring groove, to prevent the spring seat
from being deformed.
• Do not expand the snap ring excessively.
• Installing the spring sub-assembly, check
that all of the springs are fit in the piston
correctly.
• The snap ring should be fully engaged in the
groove of the transaxle case.
10. INSTALL BREATHER PLUG NO.2 (ATM)
11. INSTALL COUNTER DRIVE GEAR BEARING
(a) Coat the counterdrive gear bearing with ATF.
(b) Using SST and a press, install the bearing outer
race.
SST 09950-60020 (09951-01030), 09950-70010
(09951-07150), 09649-17010
NOTICE:
• Do not apply excessive pressure to the
bearing.
• Press-fit the bearing outer race until it
contacts the transaxle case.
(c) Using a snap ring expander, install the snap ring.
NOTICE:
The white mark side of the snap ring should face
upward.
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12. INSTALL COUNTER DRIVE GEAR
(a) Coat the couterdrive gear with ATF.
(b) Using SST and a press, install the tapered roller
bearing to the counter drive gear.
SST 09950-70010 (09951-07150), 09649-17010
NOTICE:
Do not apply excessive pressure to the bearing.
(c) Using SST and a press, install the counter drive
gear and bearing to the transaxle case.
SST 09950-70010 (09951-07150), 09223-15030,
09527-17011, 09950-60020 (09951-00750)
NOTICE:
Do not apply excessive pressure to the counter
drive gear.
13. INSTALL 1ST AND REVERSE BRAKE PISTON
(a) Coat 2 new O-rings with ATF.
(b) Install the 2 O-rings to the 1st and reverse brake
piston.
NOTICE:
• Make sure that the O-rings are not twisted or
pinched when they are installed.
• Apply sufficient ATF to the O-ring prior to
assembling.
(c) Coat the 1st and reverse brake piston with ATF, and
install it to the transaxle case.
NOTICE:
Be careful not to damage the O-ring.
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14. INSTALL 1ST AND REVERSE BRAKE RETURN
SPRING SUB-ASSEMBLY
(a) Place SST on the return spring and compress the
return spring with a press.
SST 09387-00070
(b) Using a snap ring expander, install the snap ring to
the transaxle case.
NOTICE:
• Stop the press when the spring seat is
lowered to the place 1 to 2 mm (0.039 to 0.078
in.) from the snap ring groove, preventing the
spring seat from being deformed.
• Do not expand the snap ring excessively.
• Installing the spring sub-assembly, check
that all of the springs are fit in the piston
correctly.
• The snap ring should be fully engaged in the
groove of the cylinder.
• Fix the snap ring to the inside of the claw of
the spring seat firmly.
15. INSTALL FRONT PLANETARY RING GEAR
(a) Using a screwdriver, install the front planetary ring
gear and snap ring to the brake hub.
NOTICE:
Confirm that the snap ring is engaged in the
groove of the brake hub correctly.
16. INSTALL FRONT PLANETARY GEAR ASSEMBLY
(a) Install the front planetary gear assembly to the
brake hub.
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