Page 2633 of 3000
BR–36BRAKE – REAR DISC BRAKE
BR
(b) Using SST and a spanner, connect the rear brake
tube No. 4.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
8. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
3)
9. BLEED BRAKE MASTER CYLINDER (See page BR-3)
10. BLEED BRAKE LINE (See page BR-4)
11. BLEED BRAKE ACTUATOR (w/ VSC) (See page BR-
4)
12. CHECK FLUID LEVEL IN RESERVOIR (See page BR-
7)
13. CHECK BRAKE FLUID LEAKAGE
14. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
C065884
Page 2634 of 3000

BRAKE – REAR DISC BRAKEBR–35
BR
INSTALLATION
HINT:
Install the RH side by the same procedure as the LH side.
1. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
LH
(a) Install the rear disc brake cylinder mounting LH with
the 2 bolts.
Torque: 88 N*m (900 kgf*cm, 65 ft.*lbf)
2. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the rear disc brake pad support plate (No. 1)
and rear disc brake pad support plate (No. 2) to the
rear disc brake cylinder mounting LH.
3. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM
KIT
NOTICE:
If necessary, replace the anti squeal shim kit when
replacing the brake pad.
(a) Apply disc brake grease to each anti squeal shim
No. 1.
(b) Install anti squeal shims No. 1 and anti squeal shim
No. 2 on each pad.
4. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Install the brake pad kit rear to the rear disc brake
cylinder mounting LH.
NOTICE:
There should be no oil or grease on the friction
surfaces of the pads and the disc.
5. INSTALL DISC BRAKE CYLINDER ASSEMBLY REAR
LH
(a) Install the disc brake cylinder assembly rear LH with
the 2 bolts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
6. CONNECT REAR LH FLEXIBLE HOSE
(a) Using SST, Install the rear brake flexible hose.
SST 09023-12701
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
7. CONNECT REAR BRAKE TUBE NO.4
(a) Install the clip and connect the rear brake flexible
hose.
C090476
Page 2635 of 3000
BR–36BRAKE – REAR DISC BRAKE
BR
(b) Using SST and a spanner, connect the rear brake
tube No. 4.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
8. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
3)
9. BLEED BRAKE MASTER CYLINDER (See page BR-3)
10. BLEED BRAKE LINE (See page BR-4)
11. BLEED BRAKE ACTUATOR (w/ VSC) (See page BR-
4)
12. CHECK FLUID LEVEL IN RESERVOIR (See page BR-
7)
13. CHECK BRAKE FLUID LEAKAGE
14. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
C065884
Page 2636 of 3000
BR–36BRAKE – REAR DRUM BRAKE
BR
BRAKE
BRAKE
REAR DRUM BRAKE
COMPONENTS
C119327E02
Page 2637 of 3000
BRAKE – REAR DRUM BRAKEBR–37
BR
DISASSEMBLY
1. REMOVE REAR WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
Wash the brake fluid off immediately if it attaches to
any painted surface.
3. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY
(a) Release the parking brake lever, and remove the
rear brake drum.
HINT:
If the rear brake drum cannot be removed easily,
perform the following procedure.
(b) Remove the hole plug and insert a screwdriver
through the hole in the backing plate, and hold the
automatic adjusting lever away from the adjuster.
(c) Using another screwdriver, reduce the brake shoe
adjuster by turning the adjusting wheel.
4. REMOVE FRONT BRAKE SHOE
(a) Using SST, remove the shoe return spring from the
front brake shoe.
SST 09921-00010
(b) Using a needle-nose pliers, remove the return
spring.
F040009
C094667E01
C094668
Page 2638 of 3000

BR–38BRAKE – REAR DRUM BRAKE
BR
(c) Using SST, remove the shoe hold down spring cup,
shoe hold down spring and pin.
SST 09718-00010
(d) Remove the parking brake shoe strut LWR.
(e) Remove the tension spring and front brake shoe.
(f) Remove the automatic adjust lever spring and rear
brake automatic adjust lever LH from the front brake
shoe.
5. REMOVE REAR BRAKE SHOE
(a) Using SST, remove the shoe hold down spring cup,
shoe hold down spring and pin.
SST 09718-00010
(b) Using a needle-nose pliers, disconnect the parking
brake cable No. 3 and remove the rear brake shoe.
(c) Using a screwdriver, remove the 2 C-washers,
parking brake shoe lever, parking brake reaction
lever LH and rear brake strut set.
6. REMOVE LH, FRONT OR UPPER REAR WHEEL
BRAKE CYLINDER ASSEMBLY
(a) Using SST, disconnect the brake tube, use a
container to catch the brake fluid.
SST 09023-00101
(b) Remove the 2 bolts and rear wheel brake cylinder
assembly.
7. REMOVE REAR WHEEL CYLINDER CUP KIT
(a) Remove the 2 cylinder dust boots from the rear
wheel brake cylinder assembly.
(b) Remove the 2 pistons and compression spring.
(c) Remove the 2 wheel cylinder cups from each piston.
(d) Remove the bleeder plug cap and bleeder plug from
the rear wheel brake cylinder assembly.
F045068E01
F045069E01
F042688
C094672
C094671
Page 2639 of 3000

BRAKE – REAR DRUM BRAKEBR–39
BR
INSPECTION
1. INSPECT BRAKE DRUM INSIDE DIAMETER
(a) Using a brake drum gauge or equivalent, measure
the inside diameter of the drum.
Standard inside diameter:
254.0 mm (10.00 in.)
Maximum inside diameter:
256.0 mm (10.08 in.)
2. INSPECT REAR DRUM BRAKE SHOE LINING
THICKNESS
(a) Using a ruler, measure the thickness of the shoe
lining.
Standard thickness:
5.0 mm (0.197 in.)
Minimum thickness:
1.0 mm (0.039 in.)
HINT:
If the lining thickness is at the minimum thickness or
less, or if there is severe, uneven wear, replace the
brake shoe.
3. INSPECT BRAKE DRUM AND REAR DRUM BRAKE
SHOE LINING FOR PROPER CONTACT
(a) Apply chalk to the inside surface of the drum, then
grind drum on the brake shoe lining to fit.
HINT:
If the contact between the drum and the shoe lining
is improper, repair it using a brake shoe grinder or
replace the brake shoe assembly.
4. INSPECT BRAKE WHEEL CYLINDER
(a) Check the cylinder bore and piston for rust or
scoring.
F045067E01
F042690
R001564
Page 2640 of 3000

BR–40BRAKE – REAR DRUM BRAKE
BR
REASSEMBLY
1. INSTALL REAR WHEEL CYLINDER CUP KIT
(a) Temporarily tighten the bleeder plug to the wheel
cylinder, and install the bleeder plug cap.
(b) Apply lithium soap base glycol grease to the 2 new
wheel cylinder cups and the 2 pistons.
(c) Install the 2 wheel cylinder cups to each piston.
(d) Install the compression spring and 2 pistons to the
rear wheel brake cylinder.
(e) Install the 2 new cylinder dust boots to the rear
wheel brake cylinder.
2. INSTALL LH, FRONT OR UPPER REAR WHEEL
BRAKE CYLINDER ASSEMBLY
(a) Install the rear wheel brake cylinder assembly with
the 2 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
(b) Using SST, connect the brake tube.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
3. APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the shoe attached
surface of backing plate.
4. INSTALL REAR BRAKE SHOE
(a) Apply high temperature grease to the adjusting bolt.
(b) Install the rear brake strut set with the shoe return
spring.
(c) Using a pliers, install the rear brake strut set,
parking brake reaction lever and parking brake shoe
lever LH with the 2 new C-washers.
F042692
C094671
F042693
C094672